Woodstock M1109 owner manual Additional Safety Instructions for Lathe/Mills

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M1109 Combo Lathe/Mill

Additional Safety Instructions for

Lathe/Mills

READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol- lowed. DO NOT risk your safety by not reading!

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

SAFETY

1.UNDERSTANDING THE MACHINE: Read and understand this manual before operating machine.

2.CLEANING MACHINE: Do not clear chips by hand. Use a brush, and never clear chips while the lathe is turning.

3.USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are sharp. The right tool decreases strain on the lathe components and avoids unsafe cutting.

4.ELIMINATING A PROJECTILE HAZARD: Always remove the chuck key, and never walk away from the lathe leaving the chuck key installed.

5.SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A workpiece thrown from the chuck will cause severe injury.

6.CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.

7.WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not wobble violently when the lathe is turned on. If workpiece extends more than 2.5 times its diam- eter from the chuck, support it by a center or steady rest or it may deflect and fall out of the chuck during cutting.

8.AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate clearance before starting lathe. Check chuck clearance and saddle clearance before starting the lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large parts can be ejected from the chuck if the chuck speed is set too high.

9.AVOIDING OVERLOADS: Always use the appropriate feed and speed rates.

10.AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck or mill spin- dle by hand; and tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.

11.MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running.

12. PREVENTING AN APRON-CHUCK CRASH: Always release automatic feeds after completing a job.

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Contents Combo LATHE/MILL Page Contents Parts Specifications IntroductionWoodstock Technical Support Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential Injuries220V Operation ElectricalExtension Cords GroundingInstalled Accessories Figure Qty SetupPackaged Accessories Figure InventoryMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTo begin the test run procedure, do these steps Troubleshooting onTest Run and Break-In Power Supply Lathe OperationsGeneral Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo install the MT#3 drill chuck, do these steps Using the TailstockDrilling with the Tailstock To use the tailstock, do these stepsCutting Shallow Tapers With the Tailstock To setup the tailstock to cut tapers, do these stepsTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersUsing the Steady Rest Using the Follow RestTo use the steady rest, do these steps Setting Compound Slide Using the Tool PostTo set the angular position, do these steps Longitudinal Handwheel Using Manual FeedSetting RPM To determine and set the needed cutting RPM, do these stepsCutting Speeds for High Speed Steel HSS Cutting Tools Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateThreading Setup To setup for threading, do these stepsLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart To install a tool in the spindle, do these steps Installing ToolsMilling Operations Removing ToolsQuill Travel Headstock PositioningTo position the spindle head vertically, do these steps To use the quill, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Maintenance MaintenanceGeneral Cleaning General LubricationTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltService Cross Slide, Half-Nut Compound Slide Gib AdjustmentsCross Slide Backlash M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA
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