Carrier PSV, PSD006-070, 50PSH instruction manual Sat, Hpws, Mves

Page 19

LEGEND

AL

Alarm Relay Contacts

RVS

Reversing Valve Solenoid

 

 

 

 

 

 

 

 

 

 

 

Thermistor

ASTAT

Aquastat

SAT

Saturated Air Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BM

Blower Motor

TRANS

Transformer

 

 

 

 

 

 

 

 

 

 

 

Ground

BR

Blower Relay

UPS

Unit Performance Sentinel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB

Circuit Breaker

 

 

 

 

 

 

 

 

 

 

 

Field Line Voltage Wiring

 

 

 

 

 

 

 

 

 

 

 

Wire Nut

CC

Compressor Contactor

 

 

 

 

 

 

 

 

 

 

 

Field Low Voltage Wiring

 

 

 

 

 

 

 

 

 

 

 

 

CO

Sensor, Condensate Overflow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Relay Contacts - N.C.

 

 

 

 

 

 

 

 

 

 

 

Field Line Voltage Wiring

 

 

 

 

 

 

 

 

 

 

 

CR

Cooling Relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTS

Discharge Temp Switch

 

 

 

 

 

 

 

 

 

 

 

Field Low Voltage Wiring

 

 

 

 

 

 

 

 

 

 

 

Relay Contacts - N.O.

ECM

Electronically Commuted Motor

 

 

 

 

 

 

 

 

 

 

 

Printed Circuit Trace

 

 

 

 

 

 

 

 

 

 

 

Low Pressure Switch

FP1

Sensor, Water Coil Freeze Protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FP2

Sensor, Air Coil Freeze Protection

 

 

 

 

 

 

 

 

 

 

 

Optional Wiring

 

 

 

 

 

 

 

 

 

 

 

High Pressure Switch

HP

High Pressure Switch

 

 

 

 

 

 

 

 

 

 

 

Relay/Contactor Coil

 

 

 

 

 

 

 

 

 

 

 

HPWS

High Pressure Water Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Splice Cap

HWG

Hot Water Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JW

Jumper Wire

 

 

 

 

 

 

 

 

 

 

 

Condensate Pan

 

 

 

 

 

 

 

 

 

 

 

Circuit Breaker

LOC

Loss of Charge Pressure Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LWT

Leaving Water Temperature

 

 

 

 

 

 

 

 

 

 

 

Solenoid Coil

 

 

 

 

 

 

 

 

 

 

 

Capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MV

Motorized Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature Switch

 

 

 

 

 

 

 

 

 

 

 

LED

MVES

Motorized Valve End Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

P1

Field Wiring Terminal Block

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Optional Wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

 

 

 

 

 

 

 

 

 

 

 

 

COMPLETE C CONTROLLER FAULT CODES

1. Compressor and blower motor thermally protected internally.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. All wiring to the unit must comply with NEC and local codes.

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION OF OPERATION

LED

ALARM RELAY

3. 208-240 60 Hz units are wired for 208v operation. Transformer is energy

 

 

 

 

 

 

 

 

 

 

 

 

 

Normal Mode

ON

Open

limiting or may have circuit breaker.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycle (Closed 5 Sec.

4. FP1 thermistor provides low temperature protection for water. When

Normal Mode with UPS Warning

ON

Open 25 Sec.)

using antifreeze solutions, cut JW3 jumper.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Complete C is Non-Functional

OFF

Open

5. Refer to multiple protocol controller (MPC), LON, or TSTAT Installation,

Application, and Operation Manual for control wiring to the wire from

Fault Retry

Slow Flash

Open

PremierLink controller to “Y” Complete C when motorized valve is not

Lockout

Fast Flash

Closed

used. Thermostat wiring must be “Class 1” and voltage rating equal to or

 

 

 

 

 

 

 

 

 

 

 

 

 

Over/Under Voltage Shutdown

Slow Flash

Open (Closed After 15 Min.)

greater than unit supply voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Mode-No Fault in Memory

Flashing Code 1

Cycling Code 1

6. 24v alarm signal shown. For dry contact, cut JW1 jumper and dry con-

tact will be available between AL1 and AL2.

 

 

 

 

 

 

 

 

 

 

 

Test Mode-HP Fault in Memory

Flashing Code 2

Cycling Code 2

7. Transformer secondary ground via green wire with yellow stripe from “C”

Test Mode-LP Fault in Memory

Flashing Code 3

Cycling Code 3

terminal to control box.

 

 

 

 

 

 

 

 

 

 

 

Test Mode-FP1 Fault in Memory

Flashing Code 4

Cycling Code 4

8. Aquastat is supplied with unit and must be wired in series with the hot

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Mode-FP2 Fault in Memory

Flashing Code 5

Cycling Code 5

leg to the pump. Aquastat is rated for voltages up to 277v.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Mode-CO Fault in Memory

Flashing Code 6

Cycling Code 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Mode-Over/Under Shutdown

Flashing Code 7

Cycling Code 7

 

 

 

 

 

 

 

 

 

 

 

 

 

in Memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Mode-UPS in Memory

Flashing Code 8

Cycling Code 8

 

 

 

 

 

 

 

 

 

 

 

 

 

Swapped FP1/FP2 Lockout

Flashing Code 9

Cycling Code 9

Fig. 20 — Units with Complete C and Premierlink™ Controller, Single-Phase (208/230 V)

19

Image 19
Contents Contents Installation, Start-Up, Service InstructionsInstallation Safety ConsiderationsGeneral Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit Code Return Discharge CSP ASPBSP CAP50PSV Dimensional Data HWR Hot Water Reheat Left Hand Right Hand A50-7846efBack Discharge Side DischargeMount the Unit Install Condensate DrainTrap Condensate Drain Connection Open Loop and Recirculating Well Water Quality GuidelinesMaterial Metal Hose Minimum Bend Radii Typical Ground-Water Piping InstallationSupply/Return Hose Kit Wire Field Power SupplyAstat Complete C Controller Fault CodesDescription of Operation LED Alarm Relay TransYellow RED Wire NumberBMC ComprLWT ECMUnits with ECM, Complete C and LON Controller 460 A50-8363Units with ECM, Deluxe D and LON Controller 460 A50-8364Hpws SATMves WHSP-OPEN 8354 A508356 LWT Wshp Open Control A50-838050PSH, PSV, PSD Electrical Data PSC High-Static Motor 50PSH, PSV, PSD Electrical Data PSC Motor50PSH, PSV, PSD Electrical Data, ECM Motor Low Voltage Field Wiring Wire Field ControlsField-Supplied Sensors for Wshp Open Controller Rnet Wiring SpecificationsA50-8441 A50-8442A50-8443 Rnet WiringWire Terminal Operate ECM Interface BoardECM Blower Motor Performance Data Setting SizeFPM Rated MIN FANUnit Airflow CFM Speed Size Coil Units with Reheat ESP Loss Face VelocityField Selectable Inputs Complete C Control Jumper SettingsDeluxe D Control Jumper Settings PRE-START-UPVAC DIP Switch Block S2 Accessory 1 Relay OptionsDIP Switch Block S2 Accessory 2 Relay Options Humidistat/Dehumidistat Logic Deluxe D DIP Switch SettingsA50-8145 HWR Operating ModesOperating Limits 50PSH, PSV, PSD Units Unit Start-Up Cooling ModeSTART-UP Operating LimitsWater Flow Temp Unit Start-Up Heating ModeWater Temperature Change Through Heat Exchanger Cooling Heating Water Flow Rate GPM Rise F Drop FGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow BACview6 Display Interface Unit Start-Up with Wshp Open ControlsGPM 50PSH, PSV, PSD Water Water Temperature F Flow50PSH, PSV, PSD Coaxial Water Pressure Drop Unit SizeUnits with Aquazone Complete C Control Approximate Fluid Volume gal Per 100 Ft of PipeAntifreeze Percentages by Volume OperationUnits with Wshp Open Multiple Protocol Units with HWR OptionPage Page Complete C and Deluxe D Board System Test LED Status Description of Operation Alarm RelayOff Description Status LED Test LED Complete C Control LED Code Fault DescriptionsLED Code Fault Description Aquazone Deluxe D Control LED IndicaService Replacing the Wshp Open Controller’s Bat TroubleshootingRefrigerant Charging Air Coil Fan Motor RemovalFP1 and FP2 Thermistor Location Page Fault Description Solution ECM TroubleshootingA50-8448 ECM Pin ConnectorsA50-8447 ECM Troubleshooting Flow DiagramTXV Wshp TroubleshootingFault Heating Cooling Possible Cause Solution Good PracticesCode Condensate FaultCode 7 Auto Resetting No Fault Code ShownLow Discharge Air Temperature in HeatingHigh Head Pressure Low Suction PressureAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Schedules 1 Set PointsWeekly Schedule ExceptionService Appendix a Wshp Screen Open ConfigurationTest Point Name Password Editable Range Default Level Configuration ServiceScreen Name Linkage AlarmPage Page Copyright 2009 Carrier Corporation II. START-UP 50PSH,PSV,PSD START-UP ChecklistA50-8495 Heating Cycle AnalysisCooling Cycle Analysis A50-8494