Carrier 50PSH, PSD006-070, PSV instruction manual Safety Considerations, General, Installation

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SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo- nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func- tions such as cleaning coils and filters and replacing filters. All other operations should be performed by trained service per- sonnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Improper installation, adjustment, alteration, service, main- tenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or a local distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individ- ual instructions packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and the National Electrical Code (NEC) for special installation requirements.

Understand the signal words — DANGER, WARNING, and CAUTION. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards that could result in personal inju- ry or death. CAUTION is used to identify unsafe practices, which would result in minor personal injury or product and property damage.

Recognize safety information. This is the safety-alert symbol ( ). When this symbol is displayed on the unit and in instructions or manuals, be alert to the potential for personal injury.

WARNING

Electrical shock can cause personal injury or death. Before installing or servicing system, always turn off main power to system. There may be more than one disconnect switch. Turn off accessory heater power if applicable.

GENERAL

This installation and start-up instructions literature is for Aquazone™ single-stage water source heat pump systems.

Water source heat pumps (WSHPs) are single-package hori- zontally and vertically mounted units with electronic controls designed for year-round cooling and heating. Aquazone WSHPs are available in the following unit configurations:

50PSH unit with horizontal airflow and right, left or back discharge

50PSV unit with vertical airflow and top discharge

50PSD unit with vertical airflow and bottom discharge (downflow)

IMPORTANT: The installation of water source heat pump units and all associated components, parts, and accessories which make up the installation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes. It is the responsi- bility of the installing contractor to determine and comply with ALL applicable codes and regulations.

INSTALLATION

Step 1 — Check Jobsite — Installation, operation and maintenance instructions are provided with each unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check out the system before operation. Complete the inspections and instructions listed below to prepare a unit for installation. See Table 1 for unit physical data.

IMPORTANT: This equipment is designed for indoor installation ONLY. Extreme variations in temperature, humidity and corrosive water or air will adversely affect the unit performance, reliability and service life.

HORIZONTAL UNIT (50PSH) — Horizontal units are design- ed for indoor installation only. Be sure to allow adequate space around the unit for servicing. Refer to Fig. 1 for an illustration of a typical horizontal installation. See Fig. 2 for overall unit dimensions.

VERTICAL AND DOWNFLOW UNITS (50PSV, PSD) — Vertical units are designed for indoor installations. While verti- cal units are typically installed in a floor-level closet or a small mechanical room, the unit access guidelines for these units are very similar to those described for horizontal units. See Fig. 3 and 4 for overall dimensions. Refer to Fig. 5 for an example of a typical vertical installation. Refer to Fig. 6 for a sample downflow installation.

CAUTION

To avoid equipment damage, do not use these units as a source of heating or cooling during the construction pro- cess. The mechanical components and filters used in these units quickly becomes clogged with construction dirt and debris which may cause system damage.

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Contents Installation, Start-Up, Service Instructions ContentsGeneral Safety ConsiderationsInstallation Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit CAP ASPBSP Code Return Discharge CSP50PSV Dimensional Data A50-7846ef HWR Hot Water Reheat Left Hand Right HandSide Discharge Back DischargeInstall Condensate Drain Mount the UnitTrap Condensate Drain Connection Material Water Quality GuidelinesOpen Loop and Recirculating Well Typical Ground-Water Piping Installation Metal Hose Minimum Bend RadiiWire Field Power Supply Supply/Return Hose KitTrans Complete C Controller Fault CodesDescription of Operation LED Alarm Relay AstatCompr Wire NumberBMC Yellow REDECM LWTA50-8363 Units with ECM, Complete C and LON Controller 460A50-8364 Units with ECM, Deluxe D and LON Controller 460Mves SATHpws WHSP-OPEN A50 83548356 LWT A50-8380 Wshp Open Control50PSH, PSV, PSD Electrical Data PSC Motor 50PSH, PSV, PSD Electrical Data PSC High-Static Motor50PSH, PSV, PSD Electrical Data, ECM Motor Wire Field Controls Low Voltage Field WiringA50-8442 Rnet Wiring SpecificationsA50-8441 Field-Supplied Sensors for Wshp Open ControllerOperate ECM Interface Board Rnet WiringWire Terminal A50-8443Setting Size ECM Blower Motor Performance DataCoil Units with Reheat ESP Loss Face Velocity Rated MIN FANUnit Airflow CFM Speed Size FPMPRE-START-UP Complete C Control Jumper SettingsDeluxe D Control Jumper Settings Field Selectable InputsHumidistat/Dehumidistat Logic Deluxe D DIP Switch Settings DIP Switch Block S2 Accessory 1 Relay OptionsDIP Switch Block S2 Accessory 2 Relay Options VACHWR Operating Modes A50-8145Operating Limits Unit Start-Up Cooling ModeSTART-UP Operating Limits 50PSH, PSV, PSD UnitsCooling Heating Water Flow Rate GPM Rise F Drop F Unit Start-Up Heating ModeWater Temperature Change Through Heat Exchanger Water Flow TempGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow Unit Start-Up with Wshp Open Controls BACview6 Display InterfaceUnit Size 50PSH, PSV, PSD Water Water Temperature F Flow50PSH, PSV, PSD Coaxial Water Pressure Drop GPMOperation Approximate Fluid Volume gal Per 100 Ft of PipeAntifreeze Percentages by Volume Units with Aquazone Complete C ControlUnits with HWR Option Units with Wshp Open Multiple ProtocolPage Page Off LED Status Description of Operation Alarm RelayComplete C and Deluxe D Board System Test Aquazone Deluxe D Control LED Indica Complete C Control LED Code Fault DescriptionsLED Code Fault Description Description Status LED Test LEDService Air Coil Fan Motor Removal TroubleshootingRefrigerant Charging Replacing the Wshp Open Controller’s BatFP1 and FP2 Thermistor Location Page ECM Troubleshooting Fault Description SolutionECM Pin Connectors A50-8448ECM Troubleshooting Flow Diagram A50-8447Good Practices Wshp TroubleshootingFault Heating Cooling Possible Cause Solution TXVNo Fault Code Shown Condensate FaultCode 7 Auto Resetting CodeLow Suction Pressure Temperature in HeatingHigh Head Pressure Low Discharge AirAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Exception Set PointsWeekly Schedule Schedules 1Test Appendix a Wshp Screen Open ConfigurationService Screen Name Configuration ServicePoint Name Password Editable Range Default Level Alarm LinkagePage Page Copyright 2009 Carrier Corporation 50PSH,PSV,PSD START-UP Checklist II. START-UPA50-8494 Heating Cycle AnalysisCooling Cycle Analysis A50-8495