Carrier 50PSH, PSV Pre-Start-Up, Field Selectable Inputs, Complete C Control Jumper Settings

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PRE-START-UP

System Checkout — When the installation is complete, follow the system checkout procedure outlined below before starting up the system. Be sure:

1.Voltage is within the utilization range specifications of the unit compressor and fan motor and voltage is balanced for 3-phase units.

2.Fuses, breakers and wire are correct size.

3.Low voltage wiring is complete.

4.Piping and system flushing is complete.

5.Air is purged from closed loop system.

6.System is balanced as required. Monitor if necessary.

7.Isolation valves are open.

8.Water control valves or loop pumps are wired.

9.Condensate line is open and correctly pitched.

10.Transformer switched to lower voltage tap if necessary.

11.Blower rotates freely — shipping support is removed.

12.Blower speed is on correct setting.

13.Air filter is clean and in position.

14.Service/access panels are in place.

15.Return-air temperature is between 40 to 80 F heating and 50 to 110 F cooling.

16.Air coil is clean.

17.Control field-selected settings are correct.

AIR COIL — To obtain maximum performance, clean the air coil before starting the unit. A 10% solution of dishwasher detergent and water is recommended for both sides of the coil. Rinse thoroughly with water.

FIELD SELECTABLE INPUTS

Jumpers and DIP (dual in-line package) switches on the control board are used to customize unit operation and can be configured in the field.

IMPORTANT: Jumpers and DIP switches should only be clipped when power to control board has been turned off.

Complete C Control Jumper Settings

WATER COIL FREEZE PROTECTION (FP1) LIMIT SETTING — Select jumper 3 (JW3-FP1 Low Temp) to choose FP1 limit of either 30 F or 10 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.

AIR COIL FREEZE PROTECTION (FP2) LIMIT SET- TING — Select jumper 2 (JW2-FP2 Low Temp) to choose FP2 limit of either 30 F or 10 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.

ALARM RELAY SETTING — Select jumper 1 (JW1-AL2 Dry) to either connect alarm relay terminal (AL2) to 24 vac (R) or to remain as a dry contact (no connection). To connect AL2 to R, DO NOT clip the jumper. To set as dry contact, clip the jumper.

Deluxe D Control Jumper Settings

WATER COIL FREEZE PROTECTION (FP1) LIMIT SETTING — Select jumper 3 (JW3-FP1 Low Temp) to choose FP1 limit of either 30 F or 10 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.

AIR COIL FREEZE PROTECTION (FP2) LIMIT SET- TING — Select jumper 2 (JW2-FP2 Low Temp) to choose FP2 limit of either 30 F or 10 F. To select 30 F as the limit, DO NOT clip the jumper. To select 10 F as the limit, clip the jumper.

ALARM RELAY SETTING — Select jumper 4 (JW4-AL2 Dry) to either connect alarm relay terminal (AL2) to 24 vac (R) or to remain as a dry contact (no connection). To connect AL2 to R, DO NOT clip the jumper. To set as dry contact, clip the jumper.

LOW PRESSURE SETTING — The Deluxe D control can be configured for Low Pressure Setting (LP). Select jumper 1 (JW1-LP Norm Open) for choosing between low pressure input normally opened or closed. To configure for normally closed operation, DO NOT clip the jumper. To configure for normally open operation, clip the jumper.

Complete C Control DIP Switches — The Com- plete C control has 1 DIP (dual in-line package) switch bank with five switches labeled SW1. See Fig. 15, 17, 18, 20, 21, or 23.

PERFORMANCE MONITOR (PM) — The PM is a unique feature that monitors water temperature and will display a warn- ing when heat pump is beyond typical operating range. Refer to Control Operation section for detailed information. DIP switch 1 will enable or disable this feature. To enable the PM, set the switch to ON. To disable the PM, set the switch to OFF.

STAGE 2 — DIP switch 2 will enable or disable compressor delay. Set DIP switch to OFF for stage 2 in which the compres- sor will have a 3-second delay before energizing.

NOTE: The alarm relay will not cycle during Test mode if switch is set to OFF, stage 2.

SWITCH 3 — Not used.

DDC OUTPUT AT EH2 — Switch 4 provides a selection for Direct Digital Control (DDC) operation. If set to DDC output at EH2, the EH2 terminal will continuously output the last fault code of the controller. If the control is set to EH2 Normal, then EH2 will operate as standard electric heat output. Set the switch to ON to set the EH2 to normal. Set the switch to OFF to set the DDC output at EH2.

FACTORY SETTING — Switch 5 is set to ON. Do not change the switch to OFF unless instructed to do so by the factory.

Deluxe D Control DIP Switches — The Deluxe D control has 2 DIP (dual in-line package) switch banks. Each bank has 8 switches and is labeled either S1 or S2 on the cir- cuit board. See Fig. 16, 19, 22, or 24.

DIP SWITCH BANK 1 (S1) — This set of switches offers the following options for Deluxe D control configuration:

Performance Monitor (PM) — The PM is a unique feature that monitors water temperature and will display a warning when heat pump is beyond typical operating range. Set switch 1 to enable or disable performance monitor. To enable the PM, set the switch to ON. To disable the PM, set the switch to OFF.

Compressor Relay Staging Operation — Switch 2 will en- able or disable compressor relay staging operation. The com- pressor relay can be set to turn on with stage 1 or stage 2 call from the thermostat. This setting is used with dual stage units (units with 2 compressors and 2 Deluxe D controls) or in mas- ter/slave applications. In master/slave applications, each com- pressor and fan will stage according to its switch 2 setting. If switch is set to stage 2, the compressor will have a 3-second delay before energizing during stage 2 demand.

NOTE: If DIP switch is set for stage 2, the alarm relay will not cycle during Test mode.

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Contents Installation, Start-Up, Service Instructions ContentsGeneral Safety ConsiderationsInstallation Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit ASP BSPCAP Code Return Discharge CSP50PSV Dimensional Data A50-7846ef HWR Hot Water Reheat Left Hand Right HandSide Discharge Back DischargeInstall Condensate Drain Mount the UnitTrap Condensate Drain Connection Material Water Quality GuidelinesOpen Loop and Recirculating Well Typical Ground-Water Piping Installation Metal Hose Minimum Bend RadiiWire Field Power Supply Supply/Return Hose KitComplete C Controller Fault Codes Description of Operation LED Alarm RelayTrans AstatWire Number BMCCompr Yellow REDECM LWTA50-8363 Units with ECM, Complete C and LON Controller 460A50-8364 Units with ECM, Deluxe D and LON Controller 460Mves SATHpws WHSP-OPEN A50 83548356 LWT A50-8380 Wshp Open Control50PSH, PSV, PSD Electrical Data PSC Motor 50PSH, PSV, PSD Electrical Data PSC High-Static Motor50PSH, PSV, PSD Electrical Data, ECM Motor Wire Field Controls Low Voltage Field WiringRnet Wiring Specifications A50-8441A50-8442 Field-Supplied Sensors for Wshp Open ControllerRnet Wiring Wire TerminalOperate ECM Interface Board A50-8443Setting Size ECM Blower Motor Performance DataRated MIN FAN Unit Airflow CFM Speed SizeCoil Units with Reheat ESP Loss Face Velocity FPMComplete C Control Jumper Settings Deluxe D Control Jumper SettingsPRE-START-UP Field Selectable InputsDIP Switch Block S2 Accessory 1 Relay Options DIP Switch Block S2 Accessory 2 Relay OptionsHumidistat/Dehumidistat Logic Deluxe D DIP Switch Settings VACHWR Operating Modes A50-8145Unit Start-Up Cooling Mode START-UPOperating Limits Operating Limits 50PSH, PSV, PSD UnitsUnit Start-Up Heating Mode Water Temperature Change Through Heat ExchangerCooling Heating Water Flow Rate GPM Rise F Drop F Water Flow TempGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow Unit Start-Up with Wshp Open Controls BACview6 Display Interface50PSH, PSV, PSD Water Water Temperature F Flow 50PSH, PSV, PSD Coaxial Water Pressure DropUnit Size GPMApproximate Fluid Volume gal Per 100 Ft of Pipe Antifreeze Percentages by VolumeOperation Units with Aquazone Complete C ControlUnits with HWR Option Units with Wshp Open Multiple ProtocolPage Page Off LED Status Description of Operation Alarm RelayComplete C and Deluxe D Board System Test Complete C Control LED Code Fault Descriptions LED Code Fault DescriptionAquazone Deluxe D Control LED Indica Description Status LED Test LEDService Troubleshooting Refrigerant ChargingAir Coil Fan Motor Removal Replacing the Wshp Open Controller’s BatFP1 and FP2 Thermistor Location Page ECM Troubleshooting Fault Description SolutionECM Pin Connectors A50-8448ECM Troubleshooting Flow Diagram A50-8447Wshp Troubleshooting Fault Heating Cooling Possible Cause SolutionGood Practices TXVCondensate Fault Code 7 Auto ResettingNo Fault Code Shown CodeTemperature in Heating High Head PressureLow Suction Pressure Low Discharge AirAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Set Points Weekly ScheduleException Schedules 1Test Appendix a Wshp Screen Open ConfigurationService Screen Name Configuration ServicePoint Name Password Editable Range Default Level Alarm LinkagePage Page Copyright 2009 Carrier Corporation 50PSH,PSV,PSD START-UP Checklist II. START-UPHeating Cycle Analysis Cooling Cycle AnalysisA50-8494 A50-8495