Carrier 50PSH, PSD006-070, PSV instruction manual Operating Limits, Unit Start-Up Cooling Mode

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Deluxe D Control Accessory Relay Configura- tions — The following accessory relay settings are applica- ble for Deluxe D control:

CYCLE WITH FAN — In this configuration, the accessory relay 1 will be ON any time the Fan Enable relay is on.

CYCLE WITH COMPRESSOR — In this configuration, the accessory relay 2 will be ON any time the Compressor relay is on.

DIGITAL NIGHT SET BACK (NSB) — In this configura- tion, the relay will be ON if the NSB input is connected to ground C.

NOTE: If there are no relays configured for digital NSB, then the NSB and override (OVR) inputs are automatically config- ured for mechanical operation.

MECHANICAL NIGHT SET BACK — When NSB input is connected to ground C, all thermostat inputs are ignored. A thermostat set back heating call will then be connected to the OVR input. If OVR input becomes active, then the Deluxe D control will enter night low limit (NLL) staged heating mode. The NLL staged heating mode will then provide heating dur- ing the NSB period.

WATER VALVE (SLOW OPENING) — If relay is configured for Water Valve (slow opening), the relay will start 60 seconds prior to starting compressor relay.

OUTSIDE AIR DAMPER (OAD) — If relay is configured for OAD, the relay will normally be ON any time the Fan Enable relay is energized. The relay will not start for 30 minutes fol- lowing a return to normal mode from NSB, when NSB is no longer connected to ground C. After 30 minutes, the relay will start if the Fan Enable is set to ON.

CAUTION

To avoid equipment damage, DO NOT leave system filled in a building without heat during the winter unless anti- freeze is added to system water. Condenser coils never fully drain by themselves and will freeze unless winterized with antifreeze.

START-UP

Use the procedure outlined below to initiate proper unit start-up.

NOTE: This equipment is designed for indoor installation only.

Operating Limits

ENVIRONMENT — This equipment is designed for indoor installation ONLY. Extreme variations in temperature, humidi- ty and corrosive water or air will adversely affect the unit per- formance, reliability and service life.

POWER SUPPLY — A voltage variation of ± 10% of name- plate utilization voltage is acceptable.

UNIT STARTING CONDITIONS — Units start and operate in an ambient temperature of 45 F with entering-air tempera- ture at 50 F, entering-water temperature at 60 F and with both air and water at the flow rates used.

NOTE: These operating limits are not normal or continuous operating conditions. Assume that such a start-up is for the purpose of bringing the building space up to occupancy tem- perature. See Table 18 for operating limits.

WARNING

When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise cau- tion when working with the energized equipment. Failure to heed this warning may result in personal injury.

1.Restore power to system.

2.Turn thermostat fan position to ON. Blower should start.

3.Balance airflow at registers.

4.Adjust all valves to the full open position and turn on the line power to all heat pump units.

5.Operate unit in the cooling cycle. Refer to Table 14 for unit operating limits.

NOTE: Three factors determine the operating limits of a unit:

(1)entering air temperature, (2) water temperature and (3) ambient temperature. Whenever any of these factors are at a minimum or maximum level, the other two factors must be at a normal level to ensure proper unit operation. See Table 18.

Table 18 — Operating Limits —

50PSH, PSV, PSD Units

AIR LIMITS

COOLING (F)

HEATING (F)

Min. Ambient Air

45

39

Rated Ambient Air

80.6

68

Max. Ambient Air

110

85

Min. Entering Air

50

40

Rated Entering Air db/wb

80/67

68

Max. Entering Air db/wb

110/83

80

WATER LIMITS

 

 

Min. Entering Water

30

20

Normal Entering Water

50-110

30-70

Max. Entering Water

120

90

LEGEND

 

 

db — Dry Bulb wb — Wet Bulb

NOTE: Value in heating column is dry bulb only. Any wet bulb reading is acceptable.

Scroll Compressor Rotation — It is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction:

1.Connect service gages to suction and discharge pressure fittings.

2.Energize the compressor.

3.The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up.

If the suction pressure does not drop and the discharge pressure does not rise to normal levels:

1.Turn off power to the unit. Install disconnect tag.

2.Reverse any two of the unit power leads.

3.Reapply power to the unit and verify pressures are correct.

The suction and discharge pressure levels should now move to their normal start-up levels.

When the compressor is rotating in the wrong direction, the unit makes more noise and does not provide cooling.

After a few minutes of reverse operation, the scroll com- pressor internal overload protection will open, thus activating the unit lockout. This requires a manual reset. To reset, turn the thermostat on and then off.

NOTE: There is a 5-minute time delay before the compressor will start.

Unit Start-Up Cooling Mode

1.Adjust the unit thermostat to the warmest position. Slowly reduce the thermostat position until the compres- sor activates.

2.Check for cool air delivery at unit grille a few minutes after the unit has begun to operate.

3.Verify that the compressor is on and that the water flow rate is correct by measuring pressure drop through the heat exchanger using P/T plugs. See Table 19. Check the elevation and cleanliness of the condensate lines; any dripping could be a sign of a blocked line. Be sure the condensate trap includes a water seal.

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Contents Contents Installation, Start-Up, Service InstructionsGeneral Safety ConsiderationsInstallation Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit Code Return Discharge CSP ASPBSP CAP50PSV Dimensional Data HWR Hot Water Reheat Left Hand Right Hand A50-7846efBack Discharge Side DischargeMount the Unit Install Condensate DrainTrap Condensate Drain Connection Material Water Quality GuidelinesOpen Loop and Recirculating Well Metal Hose Minimum Bend Radii Typical Ground-Water Piping InstallationSupply/Return Hose Kit Wire Field Power SupplyAstat Complete C Controller Fault CodesDescription of Operation LED Alarm Relay TransYellow RED Wire NumberBMC ComprLWT ECMUnits with ECM, Complete C and LON Controller 460 A50-8363Units with ECM, Deluxe D and LON Controller 460 A50-8364Mves SATHpws WHSP-OPEN 8354 A508356 LWT Wshp Open Control A50-838050PSH, PSV, PSD Electrical Data PSC High-Static Motor 50PSH, PSV, PSD Electrical Data PSC Motor50PSH, PSV, PSD Electrical Data, ECM Motor Low Voltage Field Wiring Wire Field ControlsField-Supplied Sensors for Wshp Open Controller Rnet Wiring SpecificationsA50-8441 A50-8442A50-8443 Rnet WiringWire Terminal Operate ECM Interface BoardECM Blower Motor Performance Data Setting SizeFPM Rated MIN FANUnit Airflow CFM Speed Size Coil Units with Reheat ESP Loss Face VelocityField Selectable Inputs Complete C Control Jumper SettingsDeluxe D Control Jumper Settings PRE-START-UPVAC DIP Switch Block S2 Accessory 1 Relay OptionsDIP Switch Block S2 Accessory 2 Relay Options Humidistat/Dehumidistat Logic Deluxe D DIP Switch SettingsA50-8145 HWR Operating ModesOperating Limits 50PSH, PSV, PSD Units Unit Start-Up Cooling ModeSTART-UP Operating LimitsWater Flow Temp Unit Start-Up Heating ModeWater Temperature Change Through Heat Exchanger Cooling Heating Water Flow Rate GPM Rise F Drop FGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow BACview6 Display Interface Unit Start-Up with Wshp Open ControlsGPM 50PSH, PSV, PSD Water Water Temperature F Flow50PSH, PSV, PSD Coaxial Water Pressure Drop Unit SizeUnits with Aquazone Complete C Control Approximate Fluid Volume gal Per 100 Ft of PipeAntifreeze Percentages by Volume OperationUnits with Wshp Open Multiple Protocol Units with HWR OptionPage Page Off LED Status Description of Operation Alarm RelayComplete C and Deluxe D Board System Test Description Status LED Test LED Complete C Control LED Code Fault DescriptionsLED Code Fault Description Aquazone Deluxe D Control LED IndicaService Replacing the Wshp Open Controller’s Bat TroubleshootingRefrigerant Charging Air Coil Fan Motor RemovalFP1 and FP2 Thermistor Location Page Fault Description Solution ECM TroubleshootingA50-8448 ECM Pin ConnectorsA50-8447 ECM Troubleshooting Flow DiagramTXV Wshp TroubleshootingFault Heating Cooling Possible Cause Solution Good PracticesCode Condensate FaultCode 7 Auto Resetting No Fault Code ShownLow Discharge Air Temperature in HeatingHigh Head Pressure Low Suction PressureAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Schedules 1 Set PointsWeekly Schedule ExceptionTest Appendix a Wshp Screen Open ConfigurationService Screen Name Configuration ServicePoint Name Password Editable Range Default Level Linkage AlarmPage Page Copyright 2009 Carrier Corporation II. START-UP 50PSH,PSV,PSD START-UP ChecklistA50-8495 Heating Cycle AnalysisCooling Cycle Analysis A50-8494