Carrier Official Manual for 50PSH Heat Pumps - Optimize Your HVAC Performance

Page 50

 

AIR

 

AIRFLOW

COIL

AIRFLOW

 

(°F)

 

(°F)

THERMISTOR

 

EXPANSION

COAX

 

 

VALVE

 

 

FP2

FP1

 

 

CONDENSATE

 

 

 

OVERFLOW

LIQUID

 

 

(CO)

 

 

LINE

WATER IN

WATER OUT

 

AIR COIL

 

WATER

 

 

FREEZE

 

 

PROTECTION

COIL

 

 

 

PROTECTION

 

LEGEND

SUCTION

COMPRESSOR

DISCHARGE

a50-8163

COAX — Coaxial Heat Exchanger

Airflow

Refrigerant Liquid Line Flow

Fig. 38 — FP1 and FP2 Thermistor Location

 

90.0

 

80.0

 

70.0

(kOhm)

60.0

50.0

Resistance

40.0

 

30.0

20.0

10.0

0.0

0.020.0 40.0 60.0 80.0 100.0 120.0 140.0

A50-6270

Temperature (degF)

 

Fig. 39 — Thermistor Nominal Resistance

WSHP Open Controller — With the WSHP Open con- troller option, the 100 most recent alarms can be viewed using the BACview6 alarm status and alarm history.

To view the alarms:

1.Navigate to the Alarm Status screen from the Home screen using the arrow softkeys. The screen will display the current alarm status, either normal or Alarm, and al- low for scrolling through the unit’s alarm status.

2.From the Alarm Status screen, press the Alarm softkey to view the 100 most recent alarms which are labeled with date and time for easy reference.

NOTE: Active faults can be viewed by scrolling down, these faults indicate a possible bad sensor or some condi- tion which may not merit an alarm.

3.To view alarms which have been corrected, scroll down through the Alarm screen to Return Top Normal screen.

NOTE: Alarms are automatically reset once alarm con- dition has been corrected.

See Table 37 for possible alarm cause and solution.

Thermostatic Expansion Valves — Thermostat- ic expansion valves (TXV) are used as a means of metering the refrigerant through the evaporator to achieve a preset superheat

at the TXV sensing bulb. Correct superheat of the refrigerant is important for the most efficient operation of the unit and for the life of the compressor.

Packaged heat pumps typically use one bi-flow TXV to meter refrigerant in both modes of operation. When diagnosing possible TXV problems it may be helpful to reverse the refrig- erant flow to assist with the diagnosis.

Geothermal and water source heat pumps are designed to op- erate through a wide range of entering water temperatures that will have a direct effect on the unit refrigerant operating pres- sures. Therefore, diagnosing TXV problems can be difficult.

TXV FAILURE — The most common failure mode of a TXV is when the valve fails while closed. Typically, a TXV uses spring pressure to close the valve and an opposing pressure, usually from a diaphragm, to open the valve. The amount of pressure exerted by the diaphragm will vary, depending on the pressure inside of the sensing bulb. As the temperature of and pressure within the bulb decreases, the valve will modulate closed and restrict the refrigerant flow through the valve. The result is less refrigerant in the evaporator and an increase in the superheat. As the temperature at the bulb increases the dia- phragm pressure will increase, which opens the valve and allows more refrigerant flow and a reduction in the superheat.

If the sensing bulb, connecting capillary, or diaphragm assembly are damaged, pressure is lost and the spring will force the valve to a closed position. Often, the TXV will not close completely so some refrigerant flow will remain, even if inade- quate flow for the heat pump to operate.

The TXV sensing bulb must be properly located, secured, and insulated as it will attempt to control the temperature of the line to which it is connected. The sensing bulb must be located on a dedicated suction line close to the compressor. On a pack- aged heat pump, the bulb may be located almost any place on the tube running from the compressor suction inlet to the reversing valve. If the bulb is located on a horizontal section, it should be placed in the 10:00 or 2:00 position for optimal performance.

CAUTION

Use caution when tightening the strap. The strap must be tight enough to hold the bulb securely but caution must be taken not to over-tighten the strap, which could dent, bend, collapse or otherwise damage the bulb.

50

Image 50
Contents Installation, Start-Up, Service Instructions ContentsGeneral Safety ConsiderationsInstallation Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit CAP ASPBSP Code Return Discharge CSP50PSV Dimensional Data A50-7846ef HWR Hot Water Reheat Left Hand Right HandSide Discharge Back DischargeInstall Condensate Drain Mount the UnitTrap Condensate Drain Connection Material Water Quality GuidelinesOpen Loop and Recirculating Well Typical Ground-Water Piping Installation Metal Hose Minimum Bend RadiiWire Field Power Supply Supply/Return Hose KitTrans Complete C Controller Fault CodesDescription of Operation LED Alarm Relay AstatCompr Wire NumberBMC Yellow REDECM LWTA50-8363 Units with ECM, Complete C and LON Controller 460A50-8364 Units with ECM, Deluxe D and LON Controller 460Mves SATHpws WHSP-OPEN A50 83548356 LWT A50-8380 Wshp Open Control50PSH, PSV, PSD Electrical Data PSC Motor 50PSH, PSV, PSD Electrical Data PSC High-Static Motor50PSH, PSV, PSD Electrical Data, ECM Motor Wire Field Controls Low Voltage Field WiringA50-8442 Rnet Wiring SpecificationsA50-8441 Field-Supplied Sensors for Wshp Open ControllerOperate ECM Interface Board Rnet WiringWire Terminal A50-8443Setting Size ECM Blower Motor Performance DataCoil Units with Reheat ESP Loss Face Velocity Rated MIN FANUnit Airflow CFM Speed Size FPMPRE-START-UP Complete C Control Jumper SettingsDeluxe D Control Jumper Settings Field Selectable InputsHumidistat/Dehumidistat Logic Deluxe D DIP Switch Settings DIP Switch Block S2 Accessory 1 Relay OptionsDIP Switch Block S2 Accessory 2 Relay Options VACHWR Operating Modes A50-8145Operating Limits Unit Start-Up Cooling ModeSTART-UP Operating Limits 50PSH, PSV, PSD UnitsCooling Heating Water Flow Rate GPM Rise F Drop F Unit Start-Up Heating ModeWater Temperature Change Through Heat Exchanger Water Flow TempGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow Unit Start-Up with Wshp Open Controls BACview6 Display InterfaceUnit Size 50PSH, PSV, PSD Water Water Temperature F Flow50PSH, PSV, PSD Coaxial Water Pressure Drop GPMOperation Approximate Fluid Volume gal Per 100 Ft of PipeAntifreeze Percentages by Volume Units with Aquazone Complete C ControlUnits with HWR Option Units with Wshp Open Multiple ProtocolPage Page Off LED Status Description of Operation Alarm RelayComplete C and Deluxe D Board System Test Aquazone Deluxe D Control LED Indica Complete C Control LED Code Fault DescriptionsLED Code Fault Description Description Status LED Test LEDService Air Coil Fan Motor Removal TroubleshootingRefrigerant Charging Replacing the Wshp Open Controller’s BatFP1 and FP2 Thermistor Location Page ECM Troubleshooting Fault Description SolutionECM Pin Connectors A50-8448ECM Troubleshooting Flow Diagram A50-8447Good Practices Wshp TroubleshootingFault Heating Cooling Possible Cause Solution TXVNo Fault Code Shown Condensate FaultCode 7 Auto Resetting CodeLow Suction Pressure Temperature in HeatingHigh Head Pressure Low Discharge AirAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Exception Set PointsWeekly Schedule Schedules 1Test Appendix a Wshp Screen Open ConfigurationService Screen Name Configuration ServicePoint Name Password Editable Range Default Level Alarm LinkagePage Page Copyright 2009 Carrier Corporation 50PSH,PSV,PSD START-UP Checklist II. START-UPA50-8494 Heating Cycle AnalysisCooling Cycle Analysis A50-8495