Carrier PSV, PSD006-070, 50PSH Refrigerant Charging, Air Coil Fan Motor Removal, Troubleshooting

Page 49

FILL CONDENSER WITH

 

CLEANING SOLUTION. DO

PAIL

NOT ADD SOLUTION

 

MORE RAPIDLY THAN

 

VENT CAN EXHAUST

 

GASES CAUSED BY

FUNNEL

CHEMICAL ACTION.

 

1”

 

PIPE

VENT

 

PIPE

5’ APPROX

 

3’ TO 4’

CONDENSER

PAIL

A50-6286

Fig. 36 — Gravity Flow Method

PUMP

PRIMING

GAS VENT

 

CONN.

GLOBE

 

 

 

 

VALVES

SUCTION

SUPPLY PUMP

SUPPORT

1” PIPE

CONDENSER

TANK

REMOVE WATER REGULATING VALVE

FINE MESH

RETURN

SCREEN

A50-6287

Fig. 37 — Forced Circulation Method

Checking System Charge — Units are shipped with full operating charge. If recharging is necessary:

1.Insert thermometer bulb in insulating rubber sleeve on liquid line near filter drier. Use a digital thermometer for all temperature measurements. DO NOT use a mercury or dial-type thermometer.

2.Connect pressure gage to discharge line near compressor.

3.After unit conditions have stabilized, read head pressure on discharge line gage.

NOTE: Operate unit a minimum of 15 minutes before checking charge.

4.From standard field-supplied Pressure-Temperature chart for R-410A, find equivalent saturated condensing temperature.

5.Read liquid line temperature on thermometer; then subtract from saturated condensing temperature. The dif- ference equals subcooling temperature.

6.Compare the subcooling temperature with the normal temperature listed in Tables 20-30. If the measured liquid line temperature does not agree with the required liquid line temperature, ADD refrigerant to raise the tempera- ture or REMOVE refrigerant (using standard practices) to lower the temperature (allow a tolerance of ± 3° F).

Refrigerant Charging

WARNING

To prevent personal injury, wear safety glasses and gloves when handling refrigerant. Do not overcharge system — this can cause compressor flooding.

NOTE: Do not vent or depressurize unit refrigerant to atmo- sphere. Remove and recover refrigerant following accepted practices.

Air Coil Fan Motor Removal

CAUTION

Before attempting to remove fan motors or motor mounts, place a piece of plywood over evaporator coils to prevent coil damage.

Disconnect motor power wires from motor terminals before motor is removed from unit.

1.Shut off unit main power supply.

2.Loosen bolts on mounting bracket so that fan belt can be removed.

3.Loosen and remove the 2 motor mounting bracket bolts on left side of bracket.

Slide motor/bracket assembly to extreme right and lift out through space between fan scroll and side frame. Rest motor on a high platform such as a step ladder. Do not allow motor to hang by its power wires.

Replacing the WSHP Open Controller’s Bat-

tery — The WSHP Open controller’s 10-year lithium CR2032 battery provides a minimum of 10,000 hours of data retention during power outages.

NOTE: Power must be ON to the WSHP Open controller when replacing the battery, or the date, time and trend data will be lost.

1.Remove the battery from the controller, making note of the battery's polarity.

2.Insert the new battery, matching the battery's polarity with the polarity indicated on the WSHP Open controller.

TROUBLESHOOTING

When troubleshooting problems with a WSHP, consider the following:

Control Sensors — The control system employs 2 nom- inal 10,000 ohm thermistors (FP1 and FP2) that are used for freeze protection. Be sure FP1 is located in the discharge fluid and FP2 is located in the air discharge. See Fig. 38.

Thermistor — A thermistor may be required for single- phase units where starting the unit is a problem due to low voltage. See Fig. 39 for thermistor nominal resistance.

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Contents Contents Installation, Start-Up, Service InstructionsInstallation Safety ConsiderationsGeneral Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit BSP ASPCAP Code Return Discharge CSP50PSV Dimensional Data HWR Hot Water Reheat Left Hand Right Hand A50-7846efBack Discharge Side DischargeMount the Unit Install Condensate DrainTrap Condensate Drain Connection Open Loop and Recirculating Well Water Quality GuidelinesMaterial Metal Hose Minimum Bend Radii Typical Ground-Water Piping InstallationSupply/Return Hose Kit Wire Field Power SupplyDescription of Operation LED Alarm Relay Complete C Controller Fault CodesTrans AstatBMC Wire NumberCompr Yellow REDLWT ECMUnits with ECM, Complete C and LON Controller 460 A50-8363Units with ECM, Deluxe D and LON Controller 460 A50-8364Hpws SATMves WHSP-OPEN 8354 A508356 LWT Wshp Open Control A50-838050PSH, PSV, PSD Electrical Data PSC High-Static Motor 50PSH, PSV, PSD Electrical Data PSC Motor50PSH, PSV, PSD Electrical Data, ECM Motor Low Voltage Field Wiring Wire Field ControlsA50-8441 Rnet Wiring SpecificationsA50-8442 Field-Supplied Sensors for Wshp Open ControllerWire Terminal Rnet WiringOperate ECM Interface Board A50-8443ECM Blower Motor Performance Data Setting SizeUnit Airflow CFM Speed Size Rated MIN FANCoil Units with Reheat ESP Loss Face Velocity FPMDeluxe D Control Jumper Settings Complete C Control Jumper SettingsPRE-START-UP Field Selectable InputsDIP Switch Block S2 Accessory 2 Relay Options DIP Switch Block S2 Accessory 1 Relay OptionsHumidistat/Dehumidistat Logic Deluxe D DIP Switch Settings VACA50-8145 HWR Operating ModesSTART-UP Unit Start-Up Cooling ModeOperating Limits Operating Limits 50PSH, PSV, PSD UnitsWater Temperature Change Through Heat Exchanger Unit Start-Up Heating ModeCooling Heating Water Flow Rate GPM Rise F Drop F Water Flow TempGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow BACview6 Display Interface Unit Start-Up with Wshp Open Controls50PSH, PSV, PSD Coaxial Water Pressure Drop 50PSH, PSV, PSD Water Water Temperature F FlowUnit Size GPMAntifreeze Percentages by Volume Approximate Fluid Volume gal Per 100 Ft of PipeOperation Units with Aquazone Complete C ControlUnits with Wshp Open Multiple Protocol Units with HWR OptionPage Page Complete C and Deluxe D Board System Test LED Status Description of Operation Alarm RelayOff LED Code Fault Description Complete C Control LED Code Fault DescriptionsAquazone Deluxe D Control LED Indica Description Status LED Test LEDService Refrigerant Charging TroubleshootingAir Coil Fan Motor Removal Replacing the Wshp Open Controller’s BatFP1 and FP2 Thermistor Location Page Fault Description Solution ECM TroubleshootingA50-8448 ECM Pin ConnectorsA50-8447 ECM Troubleshooting Flow DiagramFault Heating Cooling Possible Cause Solution Wshp TroubleshootingGood Practices TXVCode 7 Auto Resetting Condensate FaultNo Fault Code Shown CodeHigh Head Pressure Temperature in HeatingLow Suction Pressure Low Discharge AirAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Weekly Schedule Set PointsException Schedules 1Service Appendix a Wshp Screen Open ConfigurationTest Point Name Password Editable Range Default Level Configuration ServiceScreen Name Linkage AlarmPage Page Copyright 2009 Carrier Corporation II. START-UP 50PSH,PSV,PSD START-UP ChecklistCooling Cycle Analysis Heating Cycle AnalysisA50-8494 A50-8495