Carrier PSD006-070, PSV, 50PSH instruction manual Mount the Unit, Install Condensate Drain

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Preparation — The unit should be on the ground in a well lit area. Hung units should be taken down to ground level before converting.

Side to Back Discharge Conversion

1.Remove screws to free the top and discharge panels. Set screws aside for later use. See Fig. 7.

2.Remove the access panel and set aside.

3.Lift the discharge panel from side of unit and rotate it to back using care not to damage blower wiring.

4.Check blower wire routing and connections for undue tension or contact with sheet metal edges. Re-route if necessary.

5.Check refrigerant tubing for contact with other compo- nents. Adjust if necessary.

6.Reinstall top panel using screws set aside in Step 1.

NOTE: Location for some screws at bottom of discharge panel may have to be changed.

7.Manually spin fan wheel to check for obstructions. Adjust for any obstruction found.

8.Replace access panel.

Back to Side Discharge Conversion — Follow instructions above for Side to Back Discharge Conversion, noting the panels would be reversed.

Step 4 — Mount the Unit

HORIZONTAL UNIT (50PSH) — Horizontal units should be mounted using the factory-installed hangers. Proper attach- ment of hanging rods to building structure is critical for safety. See Fig. 1. Rod attachments must be able to support the weight of the unit. See Table 1 for unit operating weights.

VERTICAL UNITS (50PSV, PSD) — Vertical and downflow units are available in left or right return air configurations. See Fig. 3 and 4. Mount the unit (except 50PSD) on a vibration absorption pad slightly larger than the entire base to minimize vibration transmission. It is not necessary to mount the unit on the floor. See Fig. 9.

NOTE: Some codes require the use of a secondary drain pan under vertical units. Check local codes for more information.

A50-7731ef

Fig. 9 — 50PSV Units Mounted With

Vibration Absorption Pad

Step 5 — Check Duct System — Size the duct sys- tem to handle the design airflow quietly.

NOTE: Depending on the unit, the fan wheel may have a ship- ping support installed at the factory. This must be removed before operating unit.

SOUND ATTENUATION — To eliminate the transfer of vibration to the duct system, a flexible connector is recom- mended for both discharge and return air duct connections on metal duct systems. The supply and return plenums should in- clude internal duct liner of fiberglass or be made of duct board construction to maximize sound attenuation of the blower. Installing the WSHP unit to uninsulated ductwork in an uncon- ditioned space is not recommended since it will sweat and adversely affect the unit’s performance.

To reduce air noise, at least one 90-degree elbow could be included in the supply and return air ducts, provided system performance is not adversely impacted. The blower speed can also be changed in the field to reduce air noise or excessive air- flow, provided system performance is not adversely impacted.

EXISTING DUCT SYSTEM — If the unit is connected to existing ductwork, consider the following:

Verify that the existing ducts have the proper capacity to handle the unit airflow. If the ductwork is too small, install larger ductwork.

Check existing ductwork for leaks and repair as necessary.

NOTE: Local codes may require ventilation air to enter the space for proper indoor air quality. Hard-duct ventilation may be required for the ventilating air supply. If hard ducted ventilation is not required, be sure that a proper air path is provided for ventilation air to unit to meet ventila- tion requirement of the space.

Step 6 — Install Condensate Drain

HORIZONTAL UNIT (50PSH) — Slope the unit toward the drain at 1/4 in. See Fig. 10. If it is not possible to meet the re- quired pitch, install a condensate at the unit to pump conden- sate to building drain.

1/4Ó Pitch for Drainage

Pitch Toward

Drain

A50-6260

Drain Connection

Fig. 10 — Horizontal Unit Pitch

Horizontal units are not internally trapped, therefore an ex- ternal trap is necessary. Install each unit with its own individual trap and means to flush or blow out the condensate drain line. Do not install units with a common trap or vent. See Fig. 11 for typical condensate connections.

NOTE: Never use a pipe size smaller than the connection.

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Contents Contents Installation, Start-Up, Service InstructionsSafety Considerations InstallationGeneral Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit BSP ASPCAP Code Return Discharge CSP50PSV Dimensional Data HWR Hot Water Reheat Left Hand Right Hand A50-7846efBack Discharge Side DischargeMount the Unit Install Condensate DrainTrap Condensate Drain Connection Water Quality Guidelines Open Loop and Recirculating WellMaterial Metal Hose Minimum Bend Radii Typical Ground-Water Piping InstallationSupply/Return Hose Kit Wire Field Power SupplyDescription of Operation LED Alarm Relay Complete C Controller Fault CodesTrans AstatBMC Wire NumberCompr Yellow REDLWT ECMUnits with ECM, Complete C and LON Controller 460 A50-8363Units with ECM, Deluxe D and LON Controller 460 A50-8364SAT HpwsMves WHSP-OPEN 8354 A508356 LWT Wshp Open Control A50-838050PSH, PSV, PSD Electrical Data PSC High-Static Motor 50PSH, PSV, PSD Electrical Data PSC Motor50PSH, PSV, PSD Electrical Data, ECM Motor Low Voltage Field Wiring Wire Field ControlsA50-8441 Rnet Wiring SpecificationsA50-8442 Field-Supplied Sensors for Wshp Open ControllerWire Terminal Rnet WiringOperate ECM Interface Board A50-8443ECM Blower Motor Performance Data Setting SizeUnit Airflow CFM Speed Size Rated MIN FANCoil Units with Reheat ESP Loss Face Velocity FPMDeluxe D Control Jumper Settings Complete C Control Jumper SettingsPRE-START-UP Field Selectable InputsDIP Switch Block S2 Accessory 2 Relay Options DIP Switch Block S2 Accessory 1 Relay OptionsHumidistat/Dehumidistat Logic Deluxe D DIP Switch Settings VACA50-8145 HWR Operating ModesSTART-UP Unit Start-Up Cooling ModeOperating Limits Operating Limits 50PSH, PSV, PSD UnitsWater Temperature Change Through Heat Exchanger Unit Start-Up Heating ModeCooling Heating Water Flow Rate GPM Rise F Drop F Water Flow TempGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow BACview6 Display Interface Unit Start-Up with Wshp Open Controls50PSH, PSV, PSD Coaxial Water Pressure Drop 50PSH, PSV, PSD Water Water Temperature F FlowUnit Size GPMAntifreeze Percentages by Volume Approximate Fluid Volume gal Per 100 Ft of PipeOperation Units with Aquazone Complete C ControlUnits with Wshp Open Multiple Protocol Units with HWR OptionPage Page LED Status Description of Operation Alarm Relay Complete C and Deluxe D Board System TestOff LED Code Fault Description Complete C Control LED Code Fault DescriptionsAquazone Deluxe D Control LED Indica Description Status LED Test LEDService Refrigerant Charging TroubleshootingAir Coil Fan Motor Removal Replacing the Wshp Open Controller’s BatFP1 and FP2 Thermistor Location Page Fault Description Solution ECM TroubleshootingA50-8448 ECM Pin ConnectorsA50-8447 ECM Troubleshooting Flow DiagramFault Heating Cooling Possible Cause Solution Wshp TroubleshootingGood Practices TXVCode 7 Auto Resetting Condensate FaultNo Fault Code Shown CodeHigh Head Pressure Temperature in HeatingLow Suction Pressure Low Discharge AirAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Weekly Schedule Set PointsException Schedules 1Appendix a Wshp Screen Open Configuration ServiceTest Configuration Service Point Name Password Editable Range Default LevelScreen Name Linkage AlarmPage Page Copyright 2009 Carrier Corporation II. START-UP 50PSH,PSV,PSD START-UP ChecklistCooling Cycle Analysis Heating Cycle AnalysisA50-8494 A50-8495