Carrier Your Complete Manual for Operating the 50PSH Heat Pump

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f.Press OK to apply and save to a particular day of the week.

g.Continue to add the same or different schedule spe- cific days of the week.

To add exceptions to the schedule:

i.Press Add softkey.

ii.Select exception type from following:

Date

Date Range

Week-N-Day

Calender Reference

9.Go back to Home Screen.

10.Remove BACview6 cable from SPT sensor by reversing the process in Step 1.

11.Perform system test.

Flow Regulation — Flow regulation can be accom- plished by two methods. Most water control valves have a flow adjustment built into the valve. By measuring the pressure drop through the unit heat exchanger, the flow rate can be deter- mined. See Table 31. Adjust the water control valve until the flow of 1.5 to 2 gpm is achieved. Since the pressure constantly varies, two pressure gages may be needed in some applications.

Table 31 — 50PSH, PSV, PSD Coaxial

Water Pressure Drop

50PSH, PSV, PSD

WATER

WATER TEMPERATURE (F)

FLOW

30 F

50 F

70 F

90 F

UNIT SIZE

(GPM)

 

Pressure Drop (psi)

 

 

 

 

 

 

 

 

 

1.0

0.3

0.3

0.2

0.2

006

1.5

1.6

1.4

1.2

1.0

 

2.0

3.0

2.6

2.2

1.8

 

1.4

0.8

0.7

0.6

0.6

009

2.1

1.5

1.4

1.2

1.1

 

2.8

2.7

2.4

2.2

1.9

 

1.8

0.6

0.5

0.4

0.3

012

2.6

2.1

1.9

1.6

1.4

 

3.5

3.8

3.4

3.0

2.6

 

2.8

0.7

0.5

0.3

0.2

018

4.1

2.1

1.7

1.4

1.1

 

5.5

3.5

2.8

2.4

2.0

 

4.0

1.5

1.3

1.1

1.0

024

6.0

3.1

2.6

2.3

2.1

 

8.0

5.1

4.3

3.8

3.4

 

4.0

1.5

1.3

1.1

1.0

030

6.0

3.1

2.6

2.3

2.1

 

8.0

5.1

4.3

3.8

3.4

 

4.5

1.7

1.3

1.1

0.9

036

6.8

3.3

3.1

2.9

2.6

 

9.0

5.7

5.2

4.8

4.4

 

5.5

1.1

0.9

0.8

0.7

042

8.3

2.2

2.1

2.0

1.8

 

11.0

3.9

3.6

3.2

3.1

 

6.0

1.3

1.1

1.0

0.9

048

9.0

2.6

2.5

2.3

2.2

 

12.0

4.5

4.2

3.8

3.5

 

7.5

0.6

0.4

0.3

0.2

060

11.3

2.3

2.1

2.0

1.8

 

15.0

4.8

4.3

3.9

3.5

 

8.3

2.4

2.0

1.7

1.6

070

12.4

5.2

4.5

4.0

3.8

 

16.5

8.0

7.0

6.3

6.0

An alternative method is to install a flow control device. These devices are typically an orifice of plastic material de- signed to allow a specified flow rate that are mounted on the outlet of the water control valve. Occasionally these valves produce a velocity noise that can be reduced by applying some back pressure. To accomplish this, slightly close the leaving isolation valve of the well water setup.

WARNING

To avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position before flushing system.

Flushing — Once the piping is complete, units require final purging and loop charging. A flush cart pump of at least 1.5 hp is needed to achieve adequate flow velocity in the loop to purge air and dirt particles from the loop. Flush the loop in both direc- tions with a high volume of water at a high velocity. Follow the steps below to properly flush the loop:

1.Verify power is off.

2.Fill loop with water from hose through flush cart before using flush cart pump to ensure an even fill. Do not allow the water level in the flush cart tank to drop below the pump inlet line in order to prevent air from filling the line.

3.Maintain a fluid level in the tank above the return tee in order to avoid air entering back into the fluid.

4.Shutting off the return valve that connects into the flush cart reservoir will allow 50 psig surges to help purge air pockets. This maintains the pump at 50 psig.

5.To purge, keep the pump at 50 psig until maximum pumping pressure is reached.

6.Open the return valve to send a pressure surge through the loop to purge any air pockets in the piping system.

7.A noticeable drop in fluid level will be seen in the flush cart tank. This is the only indication of air in the loop.

NOTE: If air is purged from the system while using a 10 in. PVC flush tank, the level drop will only be 1 to 2 in. since liquids are incompressible. If the level drops more than this, flushing should continue since air is still being compressed in the loop. If level is less than 1 to 2 in., reverse the flow.

8.Repeat this procedure until all air is purged.

9.Restore power.

Antifreeze may be added before, during, or after the flush- ing process. However, depending on when it is added in the process, it can be wasted. Refer to the Antifreeze section for more detail.

Loop static pressure will fluctuate with the seasons. Pres- sures will be higher in the winter months than during the warm- er months. This fluctuation is normal and should be considered when charging the system initially. Run the unit in either heating or cooling for several minutes to condition the loop to a homogenous temperature.

When complete, perform a final flush and pressurize the loop to a static pressure of 40 to 50 psig for winter months or 15 to 20 psig for summer months.

After pressurization, be sure to remove the plug from the end of the loop pump motor(s) to allow trapped air to be discharged and to ensure the motor housing has been flooded. Be sure the loop flow center provides adequate flow through the unit by checking pressure drop across the heat exchanger. Compare the results to the data in Table 31.

Antifreeze — In areas where entering loop temperatures drop below 40 F or where piping will be routed through areas subject to freezing, antifreeze is needed.

Alcohols and glycols are commonly used as antifreeze agents. Freeze protection should be maintained to 15 F below the lowest expected entering loop temperature. For example, if the lowest expected entering loop temperature is 30 F, the leav- ing loop temperature would be 22 to 25 F. Therefore, the freeze protection should be at 15 F (30 F – 15 F = 15 F).

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Contents Contents Installation, Start-Up, Service InstructionsGeneral Safety ConsiderationsInstallation Physical Data 50PSH, PSV, PSD018-070 Units Typical Installation 50PSH Unit BSP ASPCAP Code Return Discharge CSP50PSV Dimensional Data HWR Hot Water Reheat Left Hand Right Hand A50-7846efBack Discharge Side DischargeMount the Unit Install Condensate DrainTrap Condensate Drain Connection Material Water Quality GuidelinesOpen Loop and Recirculating Well Metal Hose Minimum Bend Radii Typical Ground-Water Piping InstallationSupply/Return Hose Kit Wire Field Power SupplyDescription of Operation LED Alarm Relay Complete C Controller Fault CodesTrans AstatBMC Wire NumberCompr Yellow REDLWT ECMUnits with ECM, Complete C and LON Controller 460 A50-8363Units with ECM, Deluxe D and LON Controller 460 A50-8364Mves SATHpws WHSP-OPEN 8354 A508356 LWT Wshp Open Control A50-838050PSH, PSV, PSD Electrical Data PSC High-Static Motor 50PSH, PSV, PSD Electrical Data PSC Motor50PSH, PSV, PSD Electrical Data, ECM Motor Low Voltage Field Wiring Wire Field ControlsA50-8441 Rnet Wiring SpecificationsA50-8442 Field-Supplied Sensors for Wshp Open ControllerWire Terminal Rnet WiringOperate ECM Interface Board A50-8443ECM Blower Motor Performance Data Setting SizeUnit Airflow CFM Speed Size Rated MIN FANCoil Units with Reheat ESP Loss Face Velocity FPMDeluxe D Control Jumper Settings Complete C Control Jumper SettingsPRE-START-UP Field Selectable InputsDIP Switch Block S2 Accessory 2 Relay Options DIP Switch Block S2 Accessory 1 Relay OptionsHumidistat/Dehumidistat Logic Deluxe D DIP Switch Settings VACA50-8145 HWR Operating ModesSTART-UP Unit Start-Up Cooling ModeOperating Limits Operating Limits 50PSH, PSV, PSD UnitsWater Temperature Change Through Heat Exchanger Unit Start-Up Heating ModeCooling Heating Water Flow Rate GPM Rise F Drop F Water Flow TempGPM/ton Pressure Heat Cooling Rise Drop Psig Flow Flow BACview6 Display Interface Unit Start-Up with Wshp Open Controls50PSH, PSV, PSD Coaxial Water Pressure Drop 50PSH, PSV, PSD Water Water Temperature F FlowUnit Size GPMAntifreeze Percentages by Volume Approximate Fluid Volume gal Per 100 Ft of PipeOperation Units with Aquazone Complete C ControlUnits with Wshp Open Multiple Protocol Units with HWR OptionPage Page Off LED Status Description of Operation Alarm RelayComplete C and Deluxe D Board System Test LED Code Fault Description Complete C Control LED Code Fault DescriptionsAquazone Deluxe D Control LED Indica Description Status LED Test LEDService Refrigerant Charging TroubleshootingAir Coil Fan Motor Removal Replacing the Wshp Open Controller’s BatFP1 and FP2 Thermistor Location Page Fault Description Solution ECM TroubleshootingA50-8448 ECM Pin ConnectorsA50-8447 ECM Troubleshooting Flow DiagramFault Heating Cooling Possible Cause Solution Wshp TroubleshootingGood Practices TXVCode 7 Auto Resetting Condensate FaultNo Fault Code Shown CodeHigh Head Pressure Temperature in HeatingLow Suction Pressure Low Discharge AirAppendix a Wshp Open Screen Configuration Appendix a Wshp Open Screen Configuration Weekly Schedule Set PointsException Schedules 1Test Appendix a Wshp Screen Open ConfigurationService Screen Name Configuration ServicePoint Name Password Editable Range Default Level Linkage AlarmPage Page Copyright 2009 Carrier Corporation II. START-UP 50PSH,PSV,PSD START-UP ChecklistCooling Cycle Analysis Heating Cycle AnalysisA50-8494 A50-8495