Carrier 50TFQ008-012 specifications Contents, Safety Considerations, Installation

Page 1

50TFQ008-012 Single-Package Rooftop Heat Pump Units

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43 Step 1— Provide Unit Support . . . . . . . . . . . . . . . . . . . . . . .1

ROOF CURB

SLAB MOUNT

ALTERNATE UNIT SUPPORT

Step 2 — Field Fabricate Ductwork

3

Step 3

— Install Condensate Drain Line

 

and External Trap

3

Step 4

— Rig and Place Unit

3

• POSITIONING

 

Step 5

— Make Electrical Connections

7

FIELD POWER SUPPLY

FIELD CONTROL WIRING

DEFROST BOARD

HEAT ANTICIPATOR SETTINGS

Step 6 — Adjust Factory-Installed Options . . . . . . . . .12

DISCONNECT SWITCH

CONVENIENCE OUTLET

NOVAR CONTROLS

MANUAL OUTDOOR-AIR DAMPER

PREMIERLINK™ CONTROL

OPTIONAL ECONOMI$ER IV AND ECONOMI$ER2

ECONOMI$ER IV STANDARD SENSORS

ECONOMI$ER IV CONTROL MODES

Step 7 — Adjust Indoor-Fan Speed . . . . . . . . . . . . . . . . .25 PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-47 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-49 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-53 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo- nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precau- tions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.

Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure voltage listed on unit data plate agrees with electrical supply provided for the unit. Electrical shock could cause personal injury.

INSTALLATION

Unit is shipped in the vertical configuration. To convert to horizontal configuration, remove side duct opening covers. Us- ing the same screws, install covers on vertical duct openings with the insulation-side down. Seals around duct openings must be tight.

Step 1 — Provide Unit Support

ROOF CURB — Assemble and install the accessory roof curb in accordance with instructions shipped with the curb. See Fig. 1. Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to curb. If electric or control power will be routed through the basepan, use the proper accessory kit listed in Fig. 1, available from your local distributor. Attach the accessory thru-the-bottom service connections to the basepan in accordance with the accessory installation instructions. Connections must be installed before the unit is set on the roof curb.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a water-tight seal. Install gasket supplied with the roof curb as shown in Fig. 1. Improperly applied gasket can also result in air leaks and poor unit performance.

The roof curb should be level. Unit leveling tolerances are shown in Fig. 2. This is necessary for the unit drain to function properly. Refer to Accessory Roof Curb Installation Instruc- tions for additional information as required.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book

1

4

Catalog No. 04-53500019-01

Printed in U.S.A.

Form 50TFQ-9SI

Pg 1

9-05

Replaces: 50TFQ-7SI

Tab

5a

5a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Safety Considerations ContentsInstallation Roof Curb Details Unit Leveling Tolerances Rigging Details Unit Size 50TFQ Physical DataBase Unit Dimensions Make Electrical Connections Electrical Data Units Without Electrical Convenience Outlet Electric Heating CapacitiesSIZE† 81/2 Tons Electrical Data Units With Electrical Convenience OutletOFM IFM Heat SIZE† Unit Size Adjust Factory-Installed Options 208/230 460 575 Heat Anticipator SettingsStage Outdoor-Air Hood Details PremierLink Controller PremierLink Sensor UsagePremierLink Controller Installed For Differential EconoMi$er IV Component Locations Outdoor-Air Hood Construction EconoMi$er2 with 4 to 20 mA Control Wiring EconoMi$er IV Sensor Usage Supply Air Sensor Temperature Resistance ValuesEconoMi$er IV Controller Potentiometer LED Locations Enthalpy Changeover Set Points Page Uration CO2 Sensor Standard SettingsSize 008 Fan Motor Performance Typical Belt-Drive Motor Mounting for SizeElectric Heater Static Pressure* in. wg 50TFQ008-012 Fan Rpm at Motor Pulley SettingsRpm Bhp Watts 2250 511 538 External Static Pressure in. wg2300 519 567 2400 534 6302300 519 567 597 729 666 900 Rpm Bhp Watts 2250 511 538 591 697 660 8642400 534 630 611 798 678 974 2500 550 698 624 872Airflow 3800 Rpm Bhp Watts 2550 557 733 631 9103900 4000 4100 4200 4250 Rpm Bhp Watts 25503200 662 1324 726 1542 784 1765 838 1994 3100 646 1217 711 1428 770 1645 825 18693300 679 1438 741 1663 798 1892 851 2126 3400 695 1558 756 1790 812 20253100 569 656 636 805 Rpm Bhp Watts 3000 556 604 623 748 684 8913200 583 712 648 865 3300 597 770 661 9293700 654 1040 713 1218 767 1395 817 1571 3600 639 967 700 1140 754 1312 805 14843800 668 1116 726 1299 779 1481 828 1662 3900 683 1197 739 1385 792 1572 840 17583900 683 1197 739 1385 792 1572 3500 625 898 687 1066 742 1233 794 14004200 726 1462 780 1665 1132 3555 45002300 471 483 560 648 Rpm Bhp Watts 2250 465 459 555 6212400 483 534 570 705 2500 495 588 581 7672300 471 483 560 648 634 817 Rpm Bhp Watts 2250 465 459 555 621 629 7862400 483 534 570 705 644 880 2500 495 588 581 767 653 948Airflow 3800 662 1705 Rpm Bhp Watts 2550 501 617 586 799 658 9833900 675 1828 Airflow 3100 536 587 603 730 666 879 Rpm Bhp Watts 3000 523 541 592 680 657 8253200 549 637 614 783 676 936 3300 562 689 626 839Airflow General Notes for FAN Performance Data Tables START-UP PRE-START-UPOperating Sequence DX Cooling Temperature Control Example Cleaning Outdoor Coil ServiceLubrication Cooling Charging Chart, 50TFQ009 TroubleshootingPage Typical Unit Wiring Schematic 208/203-3-60 Unit Shown Heating and Cooling Troubleshooting Demand Control Enthalpy EconoMi$er IV Input/Output LogicTerminal† Mounting Compressor Unit IndexPage Preliminary Information START-UP ChecklistIII. START-UP