Conair CTS 7, CTS 9, CTS 5 manual HOW the CTS SAW Works

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The Conair CTS saws are designed for the inline cutting of profiles, pipe and tubing of a wide variety of sizes.

Located as part of the extrusion line downstream of the extruder, the CTS performs five sequential functions in the cut operation as follows:

1.The saw table begins to travel with the product in a linear motion then the clamps lock the product to the table.

2.The saw blade travels up and through the product

3.The saw blade returns to its down (home) position

4.The clamp releases the product

5.The saw table returns to its starting (home) position and readies for the next cycle

These functions are preformed automatically with contact clo- sure by means of either depressing the manual cut pushbutton or by activating a flag switch mounted downstream of the unit as standard.

There are available options that also initiate the cut cycle including an internal timer, electronic length counter, or any other device that has a N.O. (normally open) contact.

HOW THE CTS SAW WORKS

UGE058/0803

CTS Saw DESCRIPTION

2-3

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Contents Traveling Saw Date Document Number Table of Contents Troubleshooting Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Read this SO no ONE Gets Hurt Turn the rotary disconnect switch to OFF or O position HOW to USE Lockout DevicePage Description Typical Applications What isHOW the CTS SAW Works SAW Works CTS SAW FeaturesSpecifications Left to right machine operation Optional EquipmentPage Installation Carefully uncrate the saw and its components Unpacking the BoxesYou need these tools for installation Preparing for InstallationMove the saw into position. Place the saw in posi Positioning the CTS SAWDetermine the best distance from the belt puller to Position the SAW Connecting Main Power Source Installing the Encoder Remove the hex nut Installing the SAW BladesTesting the Installation Preparing for TestingPage Operation SAW Control Control Features Machine Frame Support System Blade Height AdjustmentPower Supply Upper Clamp AdjustmentTo remove and/or adjust each clamp assembly Control PanelsPneumatic Cylinder Operation Electrical Operation System Inspection Machine LubricationWait at least five minutes for the blade to stop completely Blade ReplacementChip Collection Shrouds Blower Connection Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Maintenance OverviewChecking saw blades Inspecting the blade mounting hardwareWeekly Checking Blades Checking Electrical Connections Close the electrical enclosure door Open the electrical enclosureTroubleshooting FEW Words of Caution Before BeginningIdentifying Cause of a Problem Symptom Possible cause Solution Electrical ProblemsIncorrect blade design Product Quality ProblemsIncorrect cooling ExtrudateCounter problem Problem Puller problemRodless cylinder problem Solenoid problemChecking Servo Amplifier Check all connections Checking the EncoderCheck the encoder cable for damage. If neces Check the encoder itself. There should be no playFrom outside the United States, call WE’RE Here to HelpAppendix A-2 Soft Keys Conair Servo Traveling SawFixed Function Keys at Bottom Numeric keysLCD Screen Contents Starting Comms Power Up SequenceLength Counter Main ScreenOn/Off Softkey Total Softkey Reset SoftkeyTotal Screen Exit SoftkeyEnter or Delete? Length SoftkeyHome Seek HomingHome Already Maint. Softkey Menu AreaR c t n S o f t k e y Maint. AreaChange Softkey Time Softkey S o f t k e yB l e S o f t k e y Cycles SoftkeyAcceptable range is 120.00-1800.00 ipm T u r n S o f t k e y20% V a n c e S o f t k e yMenu Area Factory Softkey Error MessageGeneral Table Assembly, Pneumatic / ServoBlades Opt Servo Opt. / Table Travel Equipment Parts List To Order Parts Call Toll Free 800Volt Electrical Control, 3hp 230/460v