Conair CTS 7, CTS 9, CTS 5 manual Weekly

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●Weekly

❒Blow or vacuum, dust and chips from all surfaces of the saw. Open pneumatic and electrical enclosures and remove the dust and chips from all compo- nents.

❒Check that the FRL (filter-regulator-lubricator) for the air input is filled with oil and that the oilier is working. Pressure should be set for around 60 PSI.

This unit also has an automatic drain for any mois- ture that may develop. The bowl should be kept clean to ensure it will operate properly.

●Quarterly

❒Blow or vacuum, dust and chips from the inside the saw. Remove all dust and chips from inside all control cabinets. Remove any excess oil from the pneumatic enclosure.

❒Verify that all electrical terminals are tight.

❒Check that all air lines are in order (free of cuts or abrasions). Check the saw travel rails and rollers for debris and wear.

❒Check that the adjustable mufflers on the SAW BLADE UP cylinder is set for a smooth downward return.

❒Check that the adjustable mufflers on the clamp cylinder are set so that the clamp operates quickly - a slow cycle on the clamp-down will cause inaccu- rate cuts in length.

❒Check the condition of the clamp pads. If worn or damages, replace with a new set of pads.

❒Check the condition of the clamp pads. If worn or damages, replace with a new set of pads.

❒Check the condition of the blade. If the blade is dull, have the unit sharpened; if it is damaged, have the blade replaced.

PREVENTATIVE

MAINTENANCE

SCHEDULE

CONTINUED

WARNING:

Electrical hazard

Before performing main- tenance or repairs on this product, disconnect and lock out electrical power sources to pre- vent injury from unex- pected energization or start-up. A lockable device has been provid- ed to isolate this product from potentially haz- ardous electricity.

CAUTION: Moving parts

Before removing lock- out devices and returning switches to the ON position, make sure that all personnel are clear of the machine, tools have been removed and all safety guards are rein- stalled.

UGE058/0803

CTS Saw

MAINTENANCE 5-5

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Contents Traveling Saw Date Document Number Table of Contents Troubleshooting Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Read this SO no ONE Gets Hurt Turn the rotary disconnect switch to OFF or O position HOW to USE Lockout DevicePage Description Typical Applications What isHOW the CTS SAW Works SAW Works CTS SAW FeaturesSpecifications Left to right machine operation Optional EquipmentPage Installation Carefully uncrate the saw and its components Unpacking the BoxesYou need these tools for installation Preparing for InstallationMove the saw into position. Place the saw in posi Positioning the CTS SAWDetermine the best distance from the belt puller to Position the SAW Connecting Main Power Source Installing the Encoder Remove the hex nut Installing the SAW BladesTesting the Installation Preparing for TestingPage Operation SAW Control Control Features Machine Frame Support System Blade Height AdjustmentControl Panels Upper Clamp AdjustmentPower Supply To remove and/or adjust each clamp assemblyPneumatic Cylinder Operation Electrical Operation System Inspection Machine LubricationWait at least five minutes for the blade to stop completely Blade ReplacementChip Collection Shrouds Blower Connection Maintenance Maintenance Features Maintenance Inspecting the blade mounting hardware Maintenance OverviewPreventative Maintenance Schedule Checking saw bladesWeekly Checking Blades Checking Electrical Connections Close the electrical enclosure door Open the electrical enclosureTroubleshooting FEW Words of Caution Before BeginningIdentifying Cause of a Problem Symptom Possible cause Solution Electrical ProblemsExtrudate Product Quality ProblemsIncorrect blade design Incorrect coolingSolenoid problem Problem Puller problemCounter problem Rodless cylinder problemChecking Servo Amplifier Check the encoder itself. There should be no play Checking the EncoderCheck all connections Check the encoder cable for damage. If necesFrom outside the United States, call WE’RE Here to HelpAppendix A-2 Soft Keys Conair Servo Traveling SawFixed Function Keys at Bottom Numeric keysLCD Screen Contents Starting Comms Power Up SequenceLength Counter Main ScreenOn/Off Softkey Exit Softkey Reset SoftkeyTotal Softkey Total ScreenEnter or Delete? Length SoftkeyHome Seek HomingHome Already Maint. Softkey Menu AreaR c t n S o f t k e y Maint. AreaChange Softkey Time Softkey S o f t k e yB l e S o f t k e y Cycles SoftkeyAcceptable range is 120.00-1800.00 ipm T u r n S o f t k e y20% V a n c e S o f t k e yMenu Area Factory Softkey Error MessageGeneral Table Assembly, Pneumatic / ServoBlades Opt Servo Opt. / Table Travel Equipment Parts List To Order Parts Call Toll Free 800Volt Electrical Control, 3hp 230/460v