Conair CTS 5, CTS 9, CTS 7 manual Maintenance

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WARNING: Voltage Hazard

This equipment is powered by alternating cur- rent, as specified on the machine serial tag and data plate. Do not operate the equipment at power levels other than what is specified on the machine serial tag and data plate.

A properly-sized conductive ground wire from the incoming power supply must be connected to the chassis ground terminal inside the electri- cal enclosure. Improper grounding can result in severe personal injury and erratic machine operation.

Before performing maintenance or repairs on this product, disconnect and lock out electrical power sources to prevent injury from unexpect- ed energization or start-up. A lockable device has been provided to isolate this product from potentially hazardous electricity.

WARNINGS AND CAUTIONS

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DANGER: Sharp blades!

Most injuries caused by saw blades occur when the saw has been turned off. Handle blades with care at all times.

●Always wear cut-resistant gloves when the blade guard is open and when handling blades.

●Always lock out power to the saw before opening any guards.

●Always wait until the saw blade has com- pletely stopped before opening the saw guards. (approximately five minutes.)

CTS saws are equipped with several safety devices to ensure safe operation. Never remove or disable these devices to sustain production. Operating without these devices can cause severe injury.

UGE058/0803

CTS Saw

MAINTENANCE 5-3

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Contents Traveling Saw Date Document Number Table of Contents Troubleshooting Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Read this SO no ONE Gets Hurt Turn the rotary disconnect switch to OFF or O position HOW to USE Lockout DevicePage Description Typical Applications What isHOW the CTS SAW Works SAW Works CTS SAW FeaturesSpecifications Left to right machine operation Optional EquipmentPage Installation Carefully uncrate the saw and its components Unpacking the BoxesYou need these tools for installation Preparing for InstallationDetermine the best distance from the belt puller to Positioning the CTS SAWMove the saw into position. Place the saw in posi Position the SAW Connecting Main Power Source Installing the Encoder Remove the hex nut Installing the SAW BladesTesting the Installation Preparing for TestingPage Operation SAW Control Control Features Machine Frame Support System Blade Height AdjustmentPower Supply Upper Clamp AdjustmentTo remove and/or adjust each clamp assembly Control PanelsPneumatic Cylinder Operation Electrical Operation System Inspection Machine LubricationWait at least five minutes for the blade to stop completely Blade ReplacementChip Collection Shrouds Blower Connection Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Maintenance OverviewChecking saw blades Inspecting the blade mounting hardwareWeekly Checking Blades Checking Electrical Connections Close the electrical enclosure door Open the electrical enclosureTroubleshooting FEW Words of Caution Before BeginningIdentifying Cause of a Problem Symptom Possible cause Solution Electrical ProblemsIncorrect blade design Product Quality ProblemsIncorrect cooling ExtrudateCounter problem Problem Puller problemRodless cylinder problem Solenoid problemChecking Servo Amplifier Check all connections Checking the EncoderCheck the encoder cable for damage. If neces Check the encoder itself. There should be no playFrom outside the United States, call WE’RE Here to HelpAppendix A-2 Soft Keys Conair Servo Traveling SawLCD Screen Numeric keysFixed Function Keys at Bottom Contents Starting Comms Power Up SequenceOn/Off Softkey Main ScreenLength Counter Total Softkey Reset SoftkeyTotal Screen Exit SoftkeyEnter or Delete? Length SoftkeyHome Seek HomingHome Already Maint. Softkey Menu AreaChange Softkey Maint. AreaR c t n S o f t k e y Time Softkey S o f t k e yB l e S o f t k e y Cycles SoftkeyAcceptable range is 120.00-1800.00 ipm T u r n S o f t k e y20% V a n c e S o f t k e yMenu Area Factory Softkey Error MessageBlades Opt Table Assembly, Pneumatic / ServoGeneral Servo Opt. / Table Travel Equipment Parts List To Order Parts Call Toll Free 800Volt Electrical Control, 3hp 230/460v