Conair CTS 9, CTS 7, CTS 5 manual Machine Lubrication, System Inspection

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MACHINE

LUBRICATION

The machine is supplied to you completely lubricated. After running the unit for long periods of time, this lubrication will break down and become useless.

Follow this lubrication chart for optimum performance.

Component

Type of Lubricant

Duration

Table Pivot Bearings

Chassis Lube

6-9 months

Clamp Post Slides

Chassis Lube

5-6 months

SYSTEM

INSPECTION

Although this unit was designed to require a minimum amount of maintenance, it should be inspected periodically to insure that it remains in top operating condition.

Items to inspect are as follows:

-Saw Tracks- The steel tracks that the saw motor carriages travel on, will after time, begin to wear from the constant con- tact with the cam rollers. They should be visually inspected for wear and replaced as necessary.

-Saw Track Rollers- The steel cam rollers that the saw motor carriages travel on, will after time, begin to wear from the constant contact with the saw tracks. They should be visually inspected for wear and replaced as necessary.

-Pneumatic System- Approximately once every 12 months or sooner if able, all system pneumatic components should be visually inspected. All hoses should be checked for wear or damage. All regulators and flow controls should be adjusted through their usable ranges to insure proper operation.

4-8OPERATION

CTS Saw

UGE058/0803

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Contents Traveling Saw Date Document Number Table of Contents Troubleshooting Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Read this SO no ONE Gets Hurt HOW to USE Lockout Device Turn the rotary disconnect switch to OFF or O positionPage Description What is Typical ApplicationsHOW the CTS SAW Works SAW Works Features CTS SAWSpecifications Optional Equipment Left to right machine operationPage Installation Unpacking the Boxes Carefully uncrate the saw and its componentsPreparing for Installation You need these tools for installationPositioning the CTS SAW Move the saw into position. Place the saw in posiDetermine the best distance from the belt puller to Position the SAW Connecting Main Power Source Installing the Encoder Installing the SAW Blades Remove the hex nutPreparing for Testing Testing the InstallationPage Operation SAW Control Control Features Blade Height Adjustment Machine Frame Support SystemUpper Clamp Adjustment Power SupplyTo remove and/or adjust each clamp assembly Control PanelsPneumatic Cylinder Operation Electrical Operation Machine Lubrication System InspectionBlade Replacement Wait at least five minutes for the blade to stop completelyChip Collection Shrouds Blower Connection Maintenance Maintenance Features Maintenance Maintenance Overview Preventative Maintenance ScheduleChecking saw blades Inspecting the blade mounting hardwareWeekly Checking Blades Checking Electrical Connections Open the electrical enclosure Close the electrical enclosure doorTroubleshooting Before Beginning FEW Words of CautionIdentifying Cause of a Problem Electrical Problems Symptom Possible cause SolutionProduct Quality Problems Incorrect blade designIncorrect cooling ExtrudateProblem Puller problem Counter problemRodless cylinder problem Solenoid problemChecking Servo Amplifier Checking the Encoder Check all connectionsCheck the encoder cable for damage. If neces Check the encoder itself. There should be no playWE’RE Here to Help From outside the United States, callAppendix A-2 Conair Servo Traveling Saw Soft KeysNumeric keys Fixed Function Keys at BottomLCD Screen Contents Power Up Sequence Starting CommsMain Screen Length CounterOn/Off Softkey Reset Softkey Total SoftkeyTotal Screen Exit SoftkeyLength Softkey Enter or Delete?Homing Home SeekHome Already Menu Area Maint. SoftkeyMaint. Area R c t n S o f t k e yChange Softkey S o f t k e y Time SoftkeyCycles Softkey B l e S o f t k e yT u r n S o f t k e y Acceptable range is 120.00-1800.00 ipmV a n c e S o f t k e y 20%Error Message Menu Area Factory SoftkeyTable Assembly, Pneumatic / Servo GeneralBlades Opt Equipment Parts List To Order Parts Call Toll Free 800 Servo Opt. / Table TravelElectrical Control, 3hp 230/460v Volt