Conair CTS 7, CTS 9, CTS 5 manual Troubleshooting

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MAINTENANCE CONTINUED . . . . . . . . . . .5-1

Checking the Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 Checking Electrical Connections . . . . . . . . . . . . . . . . . . . .5-7

TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1

Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Identify the Cause of a Problem . . . . . . . . . . . . . . . . . . . . .6-3

Electrical Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

Product Quality Problems . . . . . . . . . . . . . . . . . . . . . . . . .6-5

Checking the Servo Amplifier . . . . . . . . . . . . . . . . . . . . . .6-7

Checking the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . .

Customer Service Information . . . . . . . . . . . . . . . . . . . . . .A-1

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Servo Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

PARTS/DIAGRAMS

This section has been provided for you to store spare parts lists and diagrams.

ii

CTS Saw

UGE058/0803

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Contents Traveling Saw Date Document Number Table of Contents Troubleshooting Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Read this SO no ONE Gets Hurt HOW to USE Lockout Device Turn the rotary disconnect switch to OFF or O positionPage Description What is Typical ApplicationsHOW the CTS SAW Works SAW Works Features CTS SAWSpecifications Optional Equipment Left to right machine operationPage Installation Unpacking the Boxes Carefully uncrate the saw and its componentsPreparing for Installation You need these tools for installationMove the saw into position. Place the saw in posi Positioning the CTS SAWDetermine the best distance from the belt puller to Position the SAW Connecting Main Power Source Installing the Encoder Installing the SAW Blades Remove the hex nutPreparing for Testing Testing the InstallationPage Operation SAW Control Control Features Blade Height Adjustment Machine Frame Support SystemUpper Clamp Adjustment Power SupplyTo remove and/or adjust each clamp assembly Control PanelsPneumatic Cylinder Operation Electrical Operation Machine Lubrication System InspectionBlade Replacement Wait at least five minutes for the blade to stop completelyChip Collection Shrouds Blower Connection Maintenance Maintenance Features Maintenance Maintenance Overview Preventative Maintenance ScheduleChecking saw blades Inspecting the blade mounting hardwareWeekly Checking Blades Checking Electrical Connections Open the electrical enclosure Close the electrical enclosure doorTroubleshooting Before Beginning FEW Words of CautionIdentifying Cause of a Problem Electrical Problems Symptom Possible cause SolutionProduct Quality Problems Incorrect blade designIncorrect cooling ExtrudateProblem Puller problem Counter problemRodless cylinder problem Solenoid problemChecking Servo Amplifier Checking the Encoder Check all connectionsCheck the encoder cable for damage. If neces Check the encoder itself. There should be no playWE’RE Here to Help From outside the United States, callAppendix A-2 Conair Servo Traveling Saw Soft KeysFixed Function Keys at Bottom Numeric keysLCD Screen Contents Power Up Sequence Starting CommsLength Counter Main ScreenOn/Off Softkey Reset Softkey Total SoftkeyTotal Screen Exit SoftkeyLength Softkey Enter or Delete?Homing Home SeekHome Already Menu Area Maint. SoftkeyR c t n S o f t k e y Maint. AreaChange Softkey S o f t k e y Time SoftkeyCycles Softkey B l e S o f t k e yT u r n S o f t k e y Acceptable range is 120.00-1800.00 ipmV a n c e S o f t k e y 20%Error Message Menu Area Factory SoftkeyGeneral Table Assembly, Pneumatic / ServoBlades Opt Equipment Parts List To Order Parts Call Toll Free 800 Servo Opt. / Table TravelElectrical Control, 3hp 230/460v Volt