Conair CTS 9, CTS 7, CTS 5 manual SAW Control

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THE SAW CONTROL

IMPORTANT: Before applying power, ensure that the SAW BLADE UP and TABLE FORWARD valves are closed (fully clockwise), and that the saw blade is not installed on the cut-off saw.

 

1

Connect the electrical line cord to a source of power com-

 

 

patible with the nameplate on the saw cut-off saw.

 

 

 

 

Connect the air supply to the FRL (filter-regulator-lubricator)

 

2

 

 

on the saw.

 

 

 

 

3

If the optional dust collector was purchased, install and con-

 

 

nect the dust collector

 

 

 

 

4

Turn the main disconnect switch to the ON position; the

 

 

POWER ON light will illuminate.

 

 

 

 

5

Press Start or (if equipped with Dust Collector) turn Dust

 

 

Collector power “ON” first and then press saw motor “START”

 

 

 

 

6

Check the motor rotation. If the motor rotation is incorrect:

 

 

Reverse the connections at the AC plug end.

 

 

 

 

7

Once the rotation is correct, disconnect the power, and

 

 

install the blade on the cut-off saw.

 

 

 

 

8

Make sure that the FRL is set for 6--65 PSI

NOTE: Setting the FRL to higher level will only release air from the system. The CTS is equipped with a relief valve that is preset for approximately 70 PSI. The CTS is equipped with a relief valve that is preset for approxi- mately 70 PSI. The relief valve is in place to protect the air components from damage due to excessive air pres- sure.

 

9

 

Press MANUAL CUT

 

 

Adjust the TABLE FORWARD speed control to match the

 

10

 

 

 

approximate line speed.

 

 

 

 

11

Adjust the SAW BLADE UP speed control to the desired

 

 

 

blade travel speed.

 

 

 

 

12

Set the blade height limit by adjusting the collar on the lifting

 

 

 

rod (located on the table surface)

 

 

 

continued on the next page

4-2OPERATION

CTS Saw

UGE058/0803

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Contents Traveling Saw Date Document Number Table of Contents Troubleshooting Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Read this SO no ONE Gets Hurt HOW to USE Lockout Device Turn the rotary disconnect switch to OFF or O positionPage Description What is Typical ApplicationsHOW the CTS SAW Works SAW Works Features CTS SAWSpecifications Optional Equipment Left to right machine operationPage Installation Unpacking the Boxes Carefully uncrate the saw and its componentsPreparing for Installation You need these tools for installationPositioning the CTS SAW Move the saw into position. Place the saw in posiDetermine the best distance from the belt puller to Position the SAW Connecting Main Power Source Installing the Encoder Installing the SAW Blades Remove the hex nutPreparing for Testing Testing the InstallationPage Operation SAW Control Control Features Blade Height Adjustment Machine Frame Support SystemTo remove and/or adjust each clamp assembly Upper Clamp AdjustmentPower Supply Control PanelsPneumatic Cylinder Operation Electrical Operation Machine Lubrication System InspectionBlade Replacement Wait at least five minutes for the blade to stop completelyChip Collection Shrouds Blower Connection Maintenance Maintenance Features Maintenance Checking saw blades Maintenance OverviewPreventative Maintenance Schedule Inspecting the blade mounting hardwareWeekly Checking Blades Checking Electrical Connections Open the electrical enclosure Close the electrical enclosure doorTroubleshooting Before Beginning FEW Words of CautionIdentifying Cause of a Problem Electrical Problems Symptom Possible cause SolutionIncorrect cooling Product Quality ProblemsIncorrect blade design ExtrudateRodless cylinder problem Problem Puller problemCounter problem Solenoid problemChecking Servo Amplifier Check the encoder cable for damage. If neces Checking the EncoderCheck all connections Check the encoder itself. There should be no playWE’RE Here to Help From outside the United States, callAppendix A-2 Conair Servo Traveling Saw Soft KeysNumeric keys Fixed Function Keys at BottomLCD Screen Contents Power Up Sequence Starting CommsMain Screen Length CounterOn/Off Softkey Total Screen Reset SoftkeyTotal Softkey Exit SoftkeyLength Softkey Enter or Delete?Homing Home SeekHome Already Menu Area Maint. SoftkeyMaint. Area R c t n S o f t k e yChange Softkey S o f t k e y Time SoftkeyCycles Softkey B l e S o f t k e yT u r n S o f t k e y Acceptable range is 120.00-1800.00 ipmV a n c e S o f t k e y 20%Error Message Menu Area Factory SoftkeyTable Assembly, Pneumatic / Servo GeneralBlades Opt Equipment Parts List To Order Parts Call Toll Free 800 Servo Opt. / Table TravelElectrical Control, 3hp 230/460v Volt