Graco 3A1705J important safety instructions Important Safety Instructions

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Operation

Reactor® E-30i and E-XP2i

3A1705J

EN

Electric, Heated, Integrated Plural Component Proportioning System With Integrated Generator. For spraying polyurethane foam and polyurea coatings. For professional use only. Not approved for use in explosive atmospheres or hazardous locations.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these

instructions.

PROVEN QUALITY. LEADING TECHNOLOGY.

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Contents Instructions Important Safety InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Isocyanate Conditions Important Two-Component Material InformationMaterial Self-Ignition Moisture Sensitivity of IsocyanatesChanging Materials Foam Resins with 245 fa Blowing Agents30i Series Proportioner ModelsXP2i Series Approvals SystemsSystems with Air Compressor AccessoriesRelated Manuals Supplied ManualsTypical Installation, with circulation Typical Installation, without circulation GG Generator, Component IdentiﬁcationProportioner Control Panel, MM Motor Control Module MCM, High Power Temperature Control ModuleGenerator Air Compressor Proportioner Control PanelAdvanced Display Module ADM, Engine Control Module,Call Button Function Out Advanced Display Module ADMRed Random Flashing or Solid Module error exists System Status Indicator B ConditionsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsMenu Bar Power Up ScreenSoft Keys Navigation within ScreensIcons See Errors, page 51 for moreIcons Function Softkeys Icon FunctionMotor Control Module MCM MCM Rotary Switch PositionsIcon Description Function Engine Control ModuleRelated Component Load CenterColor Low Power Module Lptcm Cable Connections Temperature Control ModulesAdvanced Display Module ADM, page 19, CN for conditions Hptcm a and B Rotary Switch Settings Adjust Rotary SwitchSetting Zone Lptcm a and B Rotary Switch SettingsSize Component Circuit BreakersMCM See Circuit Breaker Conﬁguration Options,Disable LPTCMs For Booster Heat Auxiliary Wiring Diagram OptionsCircuit Breaker Conﬁguration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Trailer Setup Guidelines, page 35 for instructions SetupLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Add Fuel Connect BatteryGeneral Equipment Guidelines Connect Feed Pumps Electrical ConnectionsBreathing Air Connect Pressure Relief Lines Install Fluid Temperature SensorConnect Heated Hose Pressure Check Hose Connect Whip Hose to Gun Or Gun Fluid ManifoldConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Screen 3- USB, Advanced Display Module ADM OperationSet Password Setup ModeSetup Screens Navigation Diagram Figure Advanced Screen 1 General Advanced Setup ScreensAdvanced Screen 3 USB Advanced Screen 2 UnitsSystem Enable or Disable RecipesRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System Off Home System With ErrorHome System Active TargetsErrors MaintenanceCycles EventsDiagnostic Recipes TroubleshootingSystem Events Startup Open the main air shutoff valve Check coolant colorLoad ﬂuid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Circulation Through Reactor Fluid CirculationFollow Startup, Circulation Through Gun Manifold Jog ModeGun Manual Fusion AP gun is shown SprayingSpray Adjustments Shutdown Pressure Relief Procedure,Pressure Relief Procedure Flushing FlushingProportioner Maintenance MaintenanceEvery 500 Service Hours or 1 Year Engine MaintenanceFuel Tank Flush Inlet Strainer ScreenPump Lubrication System Follow Pressure Relief Procedure,Perform Shutdown, Drain CoolantReﬁll Proportioner Coolant Loop, LED Component LED ColorReﬁll Proportioner Coolant Loop Maintenance Coolant Speciﬁcations Reﬁll Engine Coolant LoopView Errors ErrorsTroubleshoot Errors Error Codes and Troubleshooting TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CH A4CM MCM AlarmA4DA A4DBA7CH A4NM MCM AlarmA7DA A7DBCacb CacaCach Cacm MCMDE0X MCM Alarm Dadx MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP6AX MCM Alarm P4AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position Deviation T2AET2BE T2DB T2DAT2DH T2DET4CA T4CM MCM AlarmT4CB T4CHT4DH T4NM MCM AlarmT6BE T6AET6DA T6DBT8AE V4CM MCM Alarm V1CM MCM AlarmWbnm MCM Alarm T8DAMCM Alarm Wmce MCM AlarmWscx ADM Advisory Wsux USB AdvisoryUSB Data Follow Download Procedure, page 91, to retrieve log ﬁlesUSB Logs Event LogDaily Log System Conﬁguration SettingsSystem Software Log Blackbox Log FileCustom Language File Download ProcedureCreate Custom Language Strings Upload ProcedureInformation Screens Appendix a Engine Control Module Run ScreensRun Screen Layout Information Screen LayoutInstrumentation Icons Mode IconsIcon Description Details Shutdown AlarmsDimensions Dimensions Pallet Mounting Dimensions Proportioners For Foam Performance ChartsProportioners For Coatings PressureFusion Mechanical Purge, Round Pattern Fusion Air Purge, Flat PatternFusion Mechanical Purge, Flat Pattern 30i Models Technical SpeciﬁcationsRecommended Air Compressors WeightNoise Fluid InletsXP2i Models 3A1705J 105 Graco Information Graco Standard WarrantyFor Graco Canada Customers