Graco 3A1705J important safety instructions Install Wall optional

Page 36

Setup

Install Wall (optional)

Install a wall between the proportioner and generator to:

Temperature condition the trailer space where chemical is stored. Check with chemical manufacturer for chemical storage temperatures.

Reduce noise for the operator while the Reactor is running.

The supplied fuel lines and battery cable may need to be replaced if a wall is installed between the proportioner and generator. Purchase the Fuel Line and Battery Cable Extension Kit 24K333.

1.If necessary drain coolant from system. See Drain Coolant, page 69. Coolant lines do not need to be disconnected to install a wall.

Note

Battery must be connected to starter to drain coolant from system.

2.Remove screws and battery bracket from the pallet.

Remove Battery Bracket and Fuel Tank Figure 26

3.Remove fuel tank from the pallet.

a.Remove the mounting screws, supports, and spacers.

b.Disconnect inlet and outlet fuel lines from the fuel tank.

c.Use two people to lift fuel tank off of the pallet and place where the fuel fill spout is easily accessible.

Note

Do not mount fuel tank in front of the generator air intake or where it will limit opening and access to the electrical enclosure (DB).

4.Install wall (IW) where the fuel tank was located. Ensure there is at least 1.25 in. (31.75 mm) between the wall, exhaust muffler, and MCM. See Fig. 27, page 37.

Note

To prevent an air pocket from forming inside the coolant lines between the proportioner and generator, ensure there is a constant rise in elevation if the coolant lines are adjusted. Failure to have a constant rise in elevation will reduce heating efficiency. See Fig. 28, page 37.

5.Reconnect inlet and outlet fuel lines.

6.Install spacers, supports, and screws through the fuel tank and tighten to the floor. Torque to 40 ft-lbs (54 N•m).

7.Place battery bracket over fuel tank or near the Reactor. Remove existing battery cables from engine and replace with the cables provided from the fuel line and battery cable extension kit.

8.Install mounting bolts through battery bracket and tighten to the floor. Torque to 40 ft-lbs (54 N•m).

Note

Pads under the battery bracket help stabilize the fuel tank during operation.

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Important Two-Component Material Information Isocyanate ConditionsMaterial Self-Ignition Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsProportioner Models 30i SeriesXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Component Identification GG Generator,Proportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Proportioner Control Panel Air CompressorAdvanced Display Module ADM, Engine Control Module,Advanced Display Module ADM Call Button Function OutSystem Status Indicator B Conditions Red Random Flashing or Solid Module error existsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsPower Up Screen Menu BarSoft Keys Navigation within ScreensSee Errors, page 51 for more IconsIcons Function Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionLoad Center Related ComponentColor Temperature Control Modules Low Power Module Lptcm Cable ConnectionsAdvanced Display Module ADM, page 19, CN for conditions Adjust Rotary Switch Hptcm a and B Rotary Switch SettingsSetting Zone Lptcm a and B Rotary Switch SettingsCircuit Breakers Size ComponentMCM See Circuit Breaker Configuration Options,Auxiliary Wiring Diagram Options Disable LPTCMs For Booster HeatCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Setup Trailer Setup Guidelines, page 35 for instructionsLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Connect Battery Add FuelGeneral Equipment Guidelines Electrical Connections Connect Feed PumpsBreathing Air Install Fluid Temperature Sensor Connect Pressure Relief LinesConnect Heated Hose Connect Whip Hose to Gun Or Gun Fluid Manifold Pressure Check HoseConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Setup Screens Advanced Screen 1 GeneralAdvanced Screen 3 USB Advanced Screen 2 UnitsEnable or Disable Recipes SystemRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System With Error Home System OffHome System Active TargetsMaintenance ErrorsCycles EventsDiagnostic Troubleshooting RecipesSystem Events Startup Check coolant color Open the main air shutoff valveLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Fluid Circulation Circulation Through ReactorFollow Startup, Jog Mode Circulation Through Gun ManifoldGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceEngine Maintenance Every 500 Service Hours or 1 YearFuel Tank Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemDrain Coolant Perform Shutdown,Refill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsErrors View ErrorsTroubleshoot Errors Troubleshooting Error Codes and TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CM MCM Alarm A4CHA4DA A4DBA4NM MCM Alarm A7CHA7DA A7DBCaca CacbCach Cacm MCMDadx MCM Alarm DE0X MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP4AX MCM Alarm P6AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2AE DeviationT2BE T2DA T2DBT2DH T2DET4CM MCM Alarm T4CAT4CB T4CHT4NM MCM Alarm T4DHT6AE T6BET6DA T6DBT8AE V1CM MCM Alarm V4CM MCM AlarmWbnm MCM Alarm T8DAWmce MCM Alarm MCM AlarmWscx ADM Advisory Wsux USB AdvisoryFollow Download Procedure, page 91, to retrieve log files USB DataUSB Logs Event LogSystem Configuration Settings Daily LogSystem Software Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsAppendix a Engine Control Module Run Screens Information ScreensRun Screen Layout Information Screen LayoutMode Icons Instrumentation IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Performance Charts Proportioners For FoamProportioners For Coatings PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsWeight Recommended Air CompressorsNoise Fluid InletsXP2i Models 3A1705J 105 Graco Standard Warranty Graco InformationFor Graco Canada Customers