Graco 3A1705J important safety instructions Supplied Manuals, Related Manuals

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Supplied Manuals

Supplied Manuals

The following manuals are shipped with the Reactor. Refer to these manuals for detailed equipment information.

Manuals are also available at www.graco.com.

Manual	Description
3A1705	Reactor E-30i and E-XP2i,
	Operation
16K761	Reactor E-30i and E-XP2i, Startup
	Instructions
16K913	Reactor E-30i and E-XP2i,
	Shutdown Instructions
SEBU8311–	Perkins® Engine, Repair-Parts

02Access at www.perkins.com. Go to Service and Support/manuals. Select engine family and type code “GN”.

Contact Perkins for engine warranty and service.

–Mecc Alte Self-Regulating Alternator Series NPE, Repair-Parts Access at www.meccalte.com. Select “meccalte” logo / Download / Instruction Manuals. Select NPE instruction manual on page 5. Go to Support and enter serial number for Parts List and Help Videos.

Contact Mecc Alte for warranty and service.

F3231, ver Champion Air Compressor,

16Operation/Maintenance & Parts list. For warranty and service call Gardner-Denver Customer Serivce (866) 276–3440 or Champion (815) 875–3321.

Related Manuals

The following manuals are for accessories used with the Reactor.

Manuals are available at www.graco.com Component manuals in English:

System Manuals

3A1706 Reactor E-30i and E-XP2i,

Repair-Parts

Displacement Pump Manual

309577 Electric Reactor Displacement Pump, Repair-Parts

Feed System Manuals

309572 Heated Hose, Instructions-Parts

309852 Circulation and Return Tube Kit,

Instructions-Parts

309815 Feed Pump Kits, Instructions-Parts

309827 Feed Pump Air Supply Kit,

Instructions-Parts

Spray Gun Manuals

309550 Fusion ™ AP Gun

312666 Fusion ™ CS Gun

313213 Probler P2 Gun

Accessory Manuals

3A1902	Compressor Rack, Instructions-Parts
3A1903	Hose Rack, Instructions-Parts
3A1904	Fuel Tank/Battery Move Kit,
	Instructions-Parts
3A1905	Feed Pump Shutdown Kit,
	Instructions-Parts
3A1906	Light Tower Kit, Instructions-Parts
3A1907	Remote Display Module,
	Instructions-Parts
3A2574	Pallet Support Kit, Instructions-Parts

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Important Two-Component Material Information Isocyanate ConditionsMaterial Self-Ignition Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsProportioner Models 30i SeriesXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Component Identiﬁcation GG Generator,Proportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Proportioner Control Panel Air CompressorAdvanced Display Module ADM, Engine Control Module,Advanced Display Module ADM Call Button Function OutSystem Status Indicator B Conditions Red Random Flashing or Solid Module error existsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsPower Up Screen Menu BarSoft Keys Navigation within ScreensSee Errors, page 51 for more IconsIcons Function Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionLoad Center Related ComponentColor Temperature Control Modules Low Power Module Lptcm Cable ConnectionsAdvanced Display Module ADM, page 19, CN for conditions Adjust Rotary Switch Hptcm a and B Rotary Switch SettingsSetting Zone Lptcm a and B Rotary Switch SettingsCircuit Breakers Size ComponentMCM See Circuit Breaker Conﬁguration Options,Auxiliary Wiring Diagram Options Disable LPTCMs For Booster HeatCircuit Breaker Conﬁguration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Setup Trailer Setup Guidelines, page 35 for instructionsLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Connect Battery Add FuelGeneral Equipment Guidelines Electrical Connections Connect Feed PumpsBreathing Air Install Fluid Temperature Sensor Connect Pressure Relief LinesConnect Heated Hose Connect Whip Hose to Gun Or Gun Fluid Manifold Pressure Check HoseConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Setup Screens Advanced Screen 1 GeneralAdvanced Screen 3 USB Advanced Screen 2 UnitsEnable or Disable Recipes SystemRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System With Error Home System OffHome System Active TargetsMaintenance ErrorsCycles EventsDiagnostic Troubleshooting RecipesSystem Events Startup Check coolant color Open the main air shutoff valveLoad ﬂuid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Fluid Circulation Circulation Through ReactorFollow Startup, Jog Mode Circulation Through Gun ManifoldGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceEngine Maintenance Every 500 Service Hours or 1 YearFuel Tank Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemDrain Coolant Perform Shutdown,Reﬁll Proportioner Coolant Loop, LED Component LED ColorReﬁll Proportioner Coolant Loop Maintenance Reﬁll Engine Coolant Loop Coolant SpeciﬁcationsErrors View ErrorsTroubleshoot Errors Troubleshooting Error Codes and TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CM MCM Alarm A4CHA4DA A4DBA4NM MCM Alarm A7CHA7DA A7DBCaca CacbCach Cacm MCMDadx MCM Alarm DE0X MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP4AX MCM Alarm P6AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2AE DeviationT2BE T2DA T2DBT2DH T2DET4CM MCM Alarm T4CAT4CB T4CHT4NM MCM Alarm T4DHT6AE T6BET6DA T6DBT8AE V1CM MCM Alarm V4CM MCM AlarmWbnm MCM Alarm T8DAWmce MCM Alarm MCM AlarmWscx ADM Advisory Wsux USB AdvisoryFollow Download Procedure, page 91, to retrieve log ﬁles USB DataUSB Logs Event LogSystem Conﬁguration Settings Daily LogSystem Software Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsAppendix a Engine Control Module Run Screens Information ScreensRun Screen Layout Information Screen LayoutMode Icons Instrumentation IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Performance Charts Proportioners For FoamProportioners For Coatings PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Speciﬁcations 30i ModelsWeight Recommended Air CompressorsNoise Fluid InletsXP2i Models 3A1705J 105 Graco Standard Warranty Graco InformationFor Graco Canada Customers