Graco 3A1705J important safety instructions Battery Hazard

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Warnings

WARNING

BATTERY HAZARD

The battery may leak, explode, cause burns, or cause an explosion if mishandled.

Only use the battery type specified for use with the equipment. See Technical Data.

Battery maintenance must only be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from battery.

When replacing the battery, use the same lead-acid automotive battery, with 800 CCA minimum, specified for use with the equipment. See Technical Data.

Do not dispose of battery in fire. The battery is capable of exploding.

Follow local ordinances and/or regulations for disposal.

Do not open or mutilate the battery. Released electrolyte has been known to be harmful to the skin and eyes and to be toxic.

Remove watches, rings, or other metal objects.

Only use tools with insulated handles. Do not lay tools or metal parts on top of battery.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

ENTAGLEMENT HAZARD

Rotating parts can cause serious injury.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Do not wear loose clothing, jewelry or long hair while operating equipment.

Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Material Self-Ignition Important Two-Component Material InformationIsocyanate Conditions Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsProportioner Models 30i SeriesXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Component Identification GG Generator,Proportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Advanced Display Module ADM, Proportioner Control PanelAir Compressor Engine Control Module,Advanced Display Module ADM Call Button Function OutUSB Module Status LEDs CL Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists Module Status LEDs CN ConditionsSoft Keys Power Up ScreenMenu Bar Navigation within ScreensIcons Function See Errors, page 51 for moreIcons Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionLoad Center Related ComponentColor Temperature Control Modules Low Power Module Lptcm Cable ConnectionsAdvanced Display Module ADM, page 19, CN for conditions Setting Zone Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Lptcm a and B Rotary Switch SettingsMCM Circuit BreakersSize Component See Circuit Breaker Configuration Options,Circuit Breaker Configuration Options Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Setup Trailer Setup Guidelines, page 35 for instructionsLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Connect Battery Add FuelGeneral Equipment Guidelines Electrical Connections Connect Feed PumpsBreathing Air Install Fluid Temperature Sensor Connect Pressure Relief LinesConnect Heated Hose Connect Remote Display Module Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Screen 3 USB Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 2 UnitsRecipes Enable or Disable RecipesSystem Add RecipeRun Mode Run Screens Navigation Diagram Home System Active Home System With ErrorHome System Off TargetsCycles MaintenanceErrors EventsDiagnostic Troubleshooting RecipesSystem Events Startup Check coolant color Open the main air shutoff valveLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Fluid Circulation Circulation Through ReactorFollow Startup, Jog Mode Circulation Through Gun ManifoldGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceFuel Tank Engine MaintenanceEvery 500 Service Hours or 1 Year Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemRefill Proportioner Coolant Loop, Drain CoolantPerform Shutdown, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsErrors View ErrorsTroubleshoot Errors Error Type Name Cause Solution Code Location TroubleshootingError Codes and Troubleshooting A1NM MCM AlarmA4DA A4CM MCM AlarmA4CH A4DBA7DA A4NM MCM AlarmA7CH A7DBCach CacaCacb Cacm MCMF9DX MCM Alarm Dadx MCM AlarmDE0X MCM Alarm K8NM MCM AlarmMBN0 MCM Advi P4AX MCM AlarmP6AX MCM Alarm SoryError Type Name Cause Solution Code Position T2AE DeviationT2BE T2DH T2DAT2DB T2DET4CB T4CM MCM AlarmT4CA T4CHT4NM MCM Alarm T4DHT6DA T6AET6BE T6DBT8AE Wbnm MCM Alarm V1CM MCM AlarmV4CM MCM Alarm T8DAWscx ADM Advisory Wmce MCM AlarmMCM Alarm Wsux USB AdvisoryUSB Logs Follow Download Procedure, page 91, to retrieve log filesUSB Data Event LogSystem Software Log System Configuration SettingsDaily Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsRun Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Information Screen LayoutMode Icons Instrumentation IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Proportioners For Coatings Performance ChartsProportioners For Foam PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsNoise WeightRecommended Air Compressors Fluid InletsXP2i Models 3A1705J 105 Graco Standard Warranty Graco InformationFor Graco Canada Customers