Graco 3A1705J important safety instructions Refill Engine Coolant Loop, Coolant Specifications

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Maintenance

Refill Engine Coolant Loop

Refill the engine coolant loop when the coolant is below the cold level line at ambient temperature.

To avoid burns, do not perform maintenance on the coolant system until the coolant system has reached ambient temperature.

Only use coolant solutions that are compatible with the system. See Coolant Specifications, page 72.

NOTICE

Do not refill with drained coolant. Use only fresh, new coolant to avoid contaminants.

NOTICE

Do not use any “stop leak” additives to prevent plugged filters and small orifices.

NOTICE

Do not interchange the two caps between the radiator and coolant bottle. The caps have different pressure ratings that affect the overflow.

1.Perform Shutdown, page 63.

2.Remove the engine radiator coolant cap (RC) and fill until the coolant reaches the bottom of the neck. Replace cap. See Coolant Specifications, page 72.

3.Remove the cap from the engine coolant loop bottle (EB) and fill until the coolant is at the hot level. Replace cap.

4.Press start button twice on the engine control module.

5.Turn main power switch ON.

6.Inspect coolant loops for leaking fittings or valves.

7.The coolant has reached operating temperature when the radiator fan turns on. When the fan turns on, turn the main power switch OFF.

8.Press to stop the generator.

9.Add more coolant to expansion bottle (EB) after the coolant system temperature lowers to ambient temperature. Repeat until coolant level stays at cold level when at ambient temperature. It may take a few cycles to remove all air out of coolant system.

Coolant Specifications

NOTICE

Do not refill with straight water or tap water. Changing the 50% mix ratio use of tap water will allow fittings to rust.

Only refill the coolant loops with a solution of 50% distilled or soft water and 50% green ethylene glycol antifreeze with a corrosion inhibitor. Do not use common tap water; it contains chlorides and minerals which form scale on the coolant system walls. Do not use any stop leak products. The additives in these products will clog the heat exchanger and fluid valves, decreasing system performance. Use only antifreeze that meets specification ASTM D3306–89, BS658, or AS 2108. A pre-diluted mix is recommended, such as PEAK Ready Use 50/50 Pre-Diluted.

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Important Two-Component Material Information Isocyanate ConditionsMaterial Self-Ignition Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsProportioner Models 30i SeriesXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Component Identification GG Generator,Proportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Proportioner Control Panel Air CompressorAdvanced Display Module ADM, Engine Control Module,Advanced Display Module ADM Call Button Function OutSystem Status Indicator B Conditions Red Random Flashing or Solid Module error existsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsPower Up Screen Menu BarSoft Keys Navigation within ScreensSee Errors, page 51 for more IconsIcons Function Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionLoad Center Related ComponentColor Temperature Control Modules Low Power Module Lptcm Cable ConnectionsAdvanced Display Module ADM, page 19, CN for conditions Adjust Rotary Switch Hptcm a and B Rotary Switch SettingsSetting Zone Lptcm a and B Rotary Switch SettingsCircuit Breakers Size ComponentMCM See Circuit Breaker Configuration Options,Auxiliary Wiring Diagram Options Disable LPTCMs For Booster HeatCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Setup Trailer Setup Guidelines, page 35 for instructionsLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Connect Battery Add FuelGeneral Equipment Guidelines Electrical Connections Connect Feed PumpsBreathing Air Install Fluid Temperature Sensor Connect Pressure Relief LinesConnect Heated Hose Connect Whip Hose to Gun Or Gun Fluid Manifold Pressure Check HoseConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Setup Screens Advanced Screen 1 GeneralAdvanced Screen 3 USB Advanced Screen 2 UnitsEnable or Disable Recipes SystemRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System With Error Home System OffHome System Active TargetsMaintenance ErrorsCycles EventsDiagnostic Troubleshooting RecipesSystem Events Startup Check coolant color Open the main air shutoff valveLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Fluid Circulation Circulation Through ReactorFollow Startup, Jog Mode Circulation Through Gun ManifoldGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceEngine Maintenance Every 500 Service Hours or 1 YearFuel Tank Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemDrain Coolant Perform Shutdown,Refill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsErrors View ErrorsTroubleshoot Errors Troubleshooting Error Codes and TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CM MCM Alarm A4CHA4DA A4DBA4NM MCM Alarm A7CHA7DA A7DBCaca CacbCach Cacm MCMDadx MCM Alarm DE0X MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP4AX MCM Alarm P6AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2AE DeviationT2BE T2DA T2DBT2DH T2DET4CM MCM Alarm T4CAT4CB T4CHT4NM MCM Alarm T4DHT6AE T6BET6DA T6DBT8AE V1CM MCM Alarm V4CM MCM AlarmWbnm MCM Alarm T8DAWmce MCM Alarm MCM AlarmWscx ADM Advisory Wsux USB AdvisoryFollow Download Procedure, page 91, to retrieve log files USB DataUSB Logs Event LogSystem Configuration Settings Daily LogSystem Software Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsAppendix a Engine Control Module Run Screens Information ScreensRun Screen Layout Information Screen LayoutMode Icons Instrumentation IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Performance Charts Proportioners For FoamProportioners For Coatings PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsWeight Recommended Air CompressorsNoise Fluid InletsXP2i Models 3A1705J 105 Graco Standard Warranty Graco InformationFor Graco Canada Customers