Graco 3A1705J important safety instructions Refill Proportioner Coolant Loop

Page 70

Maintenance

6.To drain engine coolant loop:

a.Remove the engine coolant loop (RC) cap.

b.Remove engine guards as shown. Let the guards rest on the engine to access the drain valve.

Engine Coolant Loop Drain Valve

Figure 43

c.Place a waste container under the drain valve. Open the drain valve and drain coolant.

d.To refill coolant loop, see

Refill Engine Coolant Loop, page 72.

e.Replace engine shrouds. Torque screws to 25 ft-lbs (33.8 N∙m)

Refill Proportioner Coolant Loop

Note

Air needs to be purged from the proportioner coolant loop when it is filled with new coolant or when air enters the coolant system. It takes about one full warm-up and cool-down cycle to purge air from coolant.

To avoid burns, do not perform maintenance on the coolant system until the coolant system has reached ambient temperature.

Only use coolant solutions that are compatible with the system. See Coolant Specifications, page 72.

1.Before refilling coolant loop, perform steps 1–3 from Drain Coolant, page 69. Drain coolant loop if necessary.

NOTICE

Do not refill with drained coolant. Use only fresh, new coolant to avoid contaminants.

NOTICE

Do not use any “stop leak” additives to prevent plugged filters and small orifices.

NOTICE

Do not interchange the two caps between the radiator and coolant bottle. The caps have different pressure ratings that affect the overflow.

2.Remove the caps from the metal proportioner coolant loop fill bottle (HF) and expansion bottle (HB). Fill the proportioner coolant loop fill bottle (HF) to the top and add more coolant to expansion bottle (HB) until the coolant is at the cold fill line. See Coolant Specifications, page 72.

RC

HB

HF

EB

Coolant System Bottles

Figure 44

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Material Self-Ignition Important Two-Component Material InformationIsocyanate Conditions Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing Materials30i Series Proportioner ModelsXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation GG Generator, Component IdentificationProportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Advanced Display Module ADM, Proportioner Control PanelAir Compressor Engine Control Module,Advanced Display Module ADM Call Button Function OutUSB Module Status LEDs CL Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists Module Status LEDs CN ConditionsSoft Keys Power Up ScreenMenu Bar Navigation within ScreensIcons Function See Errors, page 51 for moreIcons Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionRelated Component Load CenterColor Low Power Module Lptcm Cable Connections Temperature Control ModulesAdvanced Display Module ADM, page 19, CN for conditions Setting Zone Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Lptcm a and B Rotary Switch SettingsMCM Circuit BreakersSize Component See Circuit Breaker Configuration Options,Circuit Breaker Configuration Options Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Trailer Setup Guidelines, page 35 for instructions SetupLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Add Fuel Connect BatteryGeneral Equipment Guidelines Connect Feed Pumps Electrical ConnectionsBreathing Air Connect Pressure Relief Lines Install Fluid Temperature SensorConnect Heated Hose Connect Remote Display Module Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Screen 3 USB Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 2 UnitsRecipes Enable or Disable RecipesSystem Add RecipeRun Mode Run Screens Navigation Diagram Home System Active Home System With ErrorHome System Off TargetsCycles MaintenanceErrors EventsDiagnostic Troubleshooting RecipesSystem Events Startup Open the main air shutoff valve Check coolant colorLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Circulation Through Reactor Fluid CirculationFollow Startup, Circulation Through Gun Manifold Jog ModeGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceFuel Tank Engine MaintenanceEvery 500 Service Hours or 1 Year Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemRefill Proportioner Coolant Loop, Drain CoolantPerform Shutdown, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsView Errors ErrorsTroubleshoot Errors Error Type Name Cause Solution Code Location TroubleshootingError Codes and Troubleshooting A1NM MCM AlarmA4DA A4CM MCM AlarmA4CH A4DBA7DA A4NM MCM AlarmA7CH A7DBCach CacaCacb Cacm MCMF9DX MCM Alarm Dadx MCM AlarmDE0X MCM Alarm K8NM MCM AlarmMBN0 MCM Advi P4AX MCM AlarmP6AX MCM Alarm SoryError Type Name Cause Solution Code Position Deviation T2AET2BE T2DH T2DAT2DB T2DET4CB T4CM MCM AlarmT4CA T4CHT4NM MCM Alarm T4DHT6DA T6AET6BE T6DBT8AE Wbnm MCM Alarm V1CM MCM AlarmV4CM MCM Alarm T8DAWscx ADM Advisory Wmce MCM AlarmMCM Alarm Wsux USB AdvisoryUSB Logs Follow Download Procedure, page 91, to retrieve log filesUSB Data Event LogSystem Software Log System Configuration SettingsDaily Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsRun Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Information Screen LayoutInstrumentation Icons Mode IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Proportioners For Coatings Performance ChartsProportioners For Foam PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsNoise WeightRecommended Air Compressors Fluid InletsXP2i Models 3A1705J 105 Graco Information Graco Standard WarrantyFor Graco Canada Customers