Graco 3A1705J important safety instructions Contents

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Contents
Warnings	3
Important Two-Component Material
Information	7
Proportioner Models	9
Systems	10
Accessories	11
Supplied Manuals	12
Related Manuals	12
Typical Installation, with circulation	13
Typical Installation, without circulation	14
Component Identiﬁcation	15
Generator	17
Proportioner Control Panel	18
Air Compressor	18
Advanced Display Module (ADM)	19
Motor Control Module (MCM)	23
Engine Control Module	24
Load Center	25
Temperature Control Modules	26
Circuit Breakers	28
Overview	30
Setup	33
Locate Reactor	33
Trailer Setup Guidelines	35
Install Wall (optional)	36
Connect Battery	38
Add Fuel	38
General Equipment Guidelines	38
Electrical Connections	39
Connect Feed Pumps	39
Breathing Air	39
Connect Pressure Relief Lines	40
Install Fluid Temperature Sensor	40
Connect Heated Hose	40
Close gun ﬂuid manifold valves A and
B	41
Connect Whip Hose to Gun Or Gun Fluid
Manifold	41
Pressure Check Hose	41
Connect Remote Display Module	41
Grounding	41
Supply Wet Cups With Throat Seal Liquid
(TSL)	42
Advanced Display Module (ADM)
Operation	43

Advanced Setup Screens	46
System	47
Recipes	47
Run Mode	48
Startup	55
Temporary Manual Hose Temperature
Control	58
Fluid Circulation	59
Circulation Through Reactor	59
Circulation Through Gun Manifold	60
Jog Mode	60
Spraying	61
Spray Adjustments	62
Shutdown	63
Pressure Relief Procedure	64
Flushing	65
Maintenance	66
Preventative Maintenance Schedule	66
Proportioner Maintenance	66
Engine Maintenance	67
Fuel Tank	67
Flush Inlet Strainer Screen	67
Pump Lubrication System	68
Drain Coolant	69
Reﬁll Proportioner Coolant Loop	70
Reﬁll Engine Coolant Loop	72
Coolant Speciﬁcations	72
Errors	73
View Errors	73
Troubleshoot Errors	73
Troubleshooting	74
Error Codes and Troubleshooting	74
USB Data	89
USB Logs	89
System Conﬁguration Settings	90
Download Procedure	91
Custom Language File	91
Upload Procedure	92
Appendix A: Engine Control Module	93
Dimensions	96
Performance Charts	99
Technical Speciﬁcations	102
Graco Standard Warranty	106

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Material Self-Ignition Important Two-Component Material InformationIsocyanate Conditions Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsXP2i Series Proportioner Models30i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Proportioner Control Panel, Component IdentiﬁcationGG Generator, High Power Temperature Control Module MM Motor Control Module MCM,Generator Advanced Display Module ADM, Proportioner Control PanelAir Compressor Engine Control Module,Advanced Display Module ADM Call Button Function OutUSB Module Status LEDs CL Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists Module Status LEDs CN ConditionsSoft Keys Power Up ScreenMenu Bar Navigation within ScreensIcons Function See Errors, page 51 for moreIcons Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionColor Load CenterRelated Component Advanced Display Module ADM, page 19, CN for conditions Temperature Control ModulesLow Power Module Lptcm Cable Connections Setting Zone Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Lptcm a and B Rotary Switch SettingsMCM Circuit BreakersSize Component See Circuit Breaker Conﬁguration Options,Circuit Breaker Conﬁguration Options Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Locate Reactor SetupTrailer Setup Guidelines, page 35 for instructions Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall General Equipment Guidelines Connect BatteryAdd Fuel Breathing Air Electrical ConnectionsConnect Feed Pumps Connect Heated Hose Install Fluid Temperature SensorConnect Pressure Relief Lines Connect Remote Display Module Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Screen 3 USB Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 2 UnitsRecipes Enable or Disable RecipesSystem Add RecipeRun Mode Run Screens Navigation Diagram Home System Active Home System With ErrorHome System Off TargetsCycles MaintenanceErrors EventsDiagnostic Troubleshooting RecipesSystem Events Startup Load ﬂuid with feed pumps Check coolant colorOpen the main air shutoff valve Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Follow Startup, Fluid CirculationCirculation Through Reactor Gun Manual Jog ModeCirculation Through Gun Manifold Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceFuel Tank Engine MaintenanceEvery 500 Service Hours or 1 Year Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemReﬁll Proportioner Coolant Loop, Drain CoolantPerform Shutdown, LED Component LED ColorReﬁll Proportioner Coolant Loop Maintenance Reﬁll Engine Coolant Loop Coolant SpeciﬁcationsTroubleshoot Errors ErrorsView Errors Error Type Name Cause Solution Code Location TroubleshootingError Codes and Troubleshooting A1NM MCM AlarmA4DA A4CM MCM AlarmA4CH A4DBA7DA A4NM MCM AlarmA7CH A7DBCach CacaCacb Cacm MCMF9DX MCM Alarm Dadx MCM AlarmDE0X MCM Alarm K8NM MCM AlarmMBN0 MCM Advi P4AX MCM AlarmP6AX MCM Alarm SoryError Type Name Cause Solution Code Position T2BE T2AEDeviation T2DH T2DAT2DB T2DET4CB T4CM MCM AlarmT4CA T4CHT4NM MCM Alarm T4DHT6DA T6AET6BE T6DBT8AE Wbnm MCM Alarm V1CM MCM AlarmV4CM MCM Alarm T8DAWscx ADM Advisory Wmce MCM AlarmMCM Alarm Wsux USB AdvisoryUSB Logs Follow Download Procedure, page 91, to retrieve log ﬁlesUSB Data Event LogSystem Software Log System Conﬁguration SettingsDaily Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsRun Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Information Screen LayoutIcon Description Details Mode IconsInstrumentation Icons Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Proportioners For Coatings Performance ChartsProportioners For Foam PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Speciﬁcations 30i ModelsNoise WeightRecommended Air Compressors Fluid InletsXP2i Models 3A1705J 105 For Graco Canada Customers Graco Standard WarrantyGraco Information