Contents
Important Safety Instructions
Instructions
Contents
Electric Shock Hazard
Skin Injection Hazard
Pressurized Aluminum Hazard
Battery Hazard
Important Two-Component Material Information
Isocyanate Conditions
Material Self-Ignition
Moisture Sensitivity of Isocyanates
Foam Resins with 245 fa Blowing Agents
Changing Materials
XP2i Series
Proportioner Models
30i Series
Systems
Approvals
Accessories
Systems with Air Compressor
Supplied Manuals
Related Manuals
Typical Installation, with circulation
Typical Installation, without circulation
Proportioner Control Panel,
Component Identification
GG Generator,
High Power Temperature Control Module
MM Motor Control Module MCM,
Generator
Proportioner Control Panel
Air Compressor
Advanced Display Module ADM,
Engine Control Module,
Advanced Display Module ADM
Call Button Function Out
System Status Indicator B Conditions
Red Random Flashing or Solid Module error exists
USB Module Status LEDs CL Conditions
Module Status LEDs CN Conditions
Power Up Screen
Menu Bar
Soft Keys
Navigation within Screens
See Errors, page 51 for more
Icons
Icons Function
Softkeys Icon Function
MCM Rotary Switch Positions
Motor Control Module MCM
Engine Control Module
Icon Description Function
Color
Load Center
Related Component
Advanced Display Module ADM, page 19, CN for conditions
Temperature Control Modules
Low Power Module Lptcm Cable Connections
Adjust Rotary Switch
Hptcm a and B Rotary Switch Settings
Setting Zone
Lptcm a and B Rotary Switch Settings
Circuit Breakers
Size Component
MCM
See Circuit Breaker Configuration Options,
Auxiliary Wiring Diagram Options
Disable LPTCMs For Booster Heat
Circuit Breaker Configuration Options
Size Component CB10 90 a 120/240V Alternator
Overview
Overview
HE VB HE VA
Locate Reactor
Setup
Trailer Setup Guidelines, page 35 for instructions
Setup
Trailer Setup Guidelines
Install Wall optional
Top View With Wall Side View With Wall
General Equipment Guidelines
Connect Battery
Add Fuel
Breathing Air
Electrical Connections
Connect Feed Pumps
Connect Heated Hose
Install Fluid Temperature Sensor
Connect Pressure Relief Lines
Connect Whip Hose to Gun Or Gun Fluid Manifold
Pressure Check Hose
Connect Remote Display Module
Grounding
Supply Wet Cups With Throat Seal Liquid TSL
Advanced Display Module ADM Operation
Advanced Screen 3- USB,
Setup Mode
Set Password
Setup Screens Navigation Diagram Figure
Advanced Setup Screens
Advanced Screen 1 General
Advanced Screen 3 USB
Advanced Screen 2 Units
Enable or Disable Recipes
System
Recipes
Add Recipe
Run Mode
Run Screens Navigation Diagram
Home System With Error
Home System Off
Home System Active
Targets
Maintenance
Errors
Cycles
Events
Diagnostic
Troubleshooting
Recipes
System Events
Startup
Load fluid with feed pumps
Check coolant color
Open the main air shutoff valve
Setup ADM. Advanced Display Module ADM Operation,
Temporary Manual Hose Temperature Control
Follow Startup,
Fluid Circulation
Circulation Through Reactor
Gun Manual
Jog Mode
Circulation Through Gun Manifold
Spraying
Fusion AP gun is shown
Spray Adjustments
Pressure Relief Procedure,
Shutdown
Pressure Relief Procedure
Flushing
Flushing
Maintenance
Proportioner Maintenance
Engine Maintenance
Every 500 Service Hours or 1 Year
Fuel Tank
Flush Inlet Strainer Screen
Follow Pressure Relief Procedure,
Pump Lubrication System
Drain Coolant
Perform Shutdown,
Refill Proportioner Coolant Loop,
LED Component LED Color
Refill Proportioner Coolant Loop
Maintenance
Refill Engine Coolant Loop
Coolant Specifications
Troubleshoot Errors
Errors
View Errors
Troubleshooting
Error Codes and Troubleshooting
Error Type Name Cause Solution Code Location
A1NM MCM Alarm
A4CM MCM Alarm
A4CH
A4DA
A4DB
A4NM MCM Alarm
A7CH
A7DA
A7DB
Caca
Cacb
Cach
Cacm MCM
Dadx MCM Alarm
DE0X MCM Alarm
F9DX MCM Alarm
K8NM MCM Alarm
P4AX MCM Alarm
P6AX MCM Alarm
MBN0 MCM Advi
Sory
Error Type Name Cause Solution Code Position
T2BE
T2AE
Deviation
T2DA
T2DB
T2DH
T2DE
T4CM MCM Alarm
T4CA
T4CB
T4CH
T4NM MCM Alarm
T4DH
T6AE
T6BE
T6DA
T6DB
T8AE
V1CM MCM Alarm
V4CM MCM Alarm
Wbnm MCM Alarm
T8DA
Wmce MCM Alarm
MCM Alarm
Wscx ADM Advisory
Wsux USB Advisory
Follow Download Procedure, page 91, to retrieve log files
USB Data
USB Logs
Event Log
System Configuration Settings
Daily Log
System Software Log
Blackbox Log File
Download Procedure
Custom Language File
Upload Procedure
Create Custom Language Strings
Appendix a Engine Control Module Run Screens
Information Screens
Run Screen Layout
Information Screen Layout
Icon Description Details
Mode Icons
Instrumentation Icons
Alarms
Shutdown
Dimensions
Dimensions
Pallet Mounting Dimensions
Performance Charts
Proportioners For Foam
Proportioners For Coatings
Pressure
Fusion Air Purge, Flat Pattern
Fusion Mechanical Purge, Round Pattern
Fusion Mechanical Purge, Flat Pattern
Technical Specifications
30i Models
Weight
Recommended Air Compressors
Noise
Fluid Inlets
XP2i Models
3A1705J 105
For Graco Canada Customers
Graco Standard Warranty
Graco Information