Graco 3A1705J important safety instructions T2DA, T2DB, T2DH, T2DE, T3NM MCM Advisory, T4AE, T4BE

Page 82

Troubleshooting

 

 

 

 

 

 

 

 

 

 

Error

Error

Type

Name

Cause

Solution

Code

Position

 

 

 

 

T2DA

Boost A

ALARM

Low Chemical

Flow is too high at current

Use a smaller mix chamber

T2DB

Boost B

 

Temperature

setpoint.

that is rated for the unit in

 

 

 

use.

 

 

 

 

 

 

 

 

 

Bad heater(s)

Confirm resistance of heater

 

 

 

 

 

is 23–26.5 ohms. Replace if

 

 

 

 

 

OL/open loop.

T2DH

Hose

ALARM

Low Chemical

Cold chemical in

Recirculate heated chemical

 

 

 

Temperature

unheated portion of

back to drum in cold

 

 

 

 

system passed hose FTS

conditions before startup.

 

 

 

 

at startup.

 

T2DE

Heat

ADVISORY

Low Temperature

Radiator fan will not stop.

Replace fan relay. See

 

Exchanger

 

Coolant Outlet

 

system repair manual.

 

 

 

 

Engine thermostat is

Replace thermostat. See

 

 

 

 

stuck open.

Perkins distributor to

 

 

 

 

 

replace.

T3NM

MCM

ADVISORY

High Motor

Motor is operating

Run the system at a

 

 

 

Temperature

outside of pressure

lower duty cycle or with a

 

 

 

 

flow curve. The system

smaller mix chamber. See

 

 

 

 

is running at a lower

Performance Charts, page

 

 

 

 

setpoint to preserve

99.

 

 

 

 

motor life.

 

T4AE

Heat

ALARM

High Chemical

Manual valve switch (MV)

Open cabinet cover and turn

T4BE

Exchanger

 

Temperature Hx A

on load center board is in

switch to the OFF position.

 

 

(T4AE)

the ON position.

 

 

 

 

 

 

 

 

High Chemical

A or B side control valve

Disconnect connector

 

 

 

solenoid is stuck in the

from valve solenoid coil.

 

 

 

Temperature Hx B

 

 

 

(T4BE)

open position. Debris

If temperature does not

 

 

 

in valve diaphragm

decrease, rebuild solenoid.

 

 

 

 

 

 

 

 

or plunger preventing

 

 

 

 

 

spring-loaded closed

 

 

 

 

 

function.

 

 

 

 

 

Short on load center

See Load Center

 

 

 

 

board. If the blue and red

Diagnostics in the system

 

 

 

 

LEDs are on while the

repair manual.

 

 

 

 

heat is off, then the load

 

 

 

 

 

center board is bad.

 

 

 

 

 

(T4BE only) J6 connector

Reconnect J6 connector

 

 

 

 

on load center “Heat

on load center in centered

 

 

 

 

Valves” location is not

location.

 

 

 

 

centered.

 

 

 

 

 

A and B heat

See System Repair Manual

 

 

 

 

exchanger RTD cables

for correct connection.

 

 

 

 

cross-connected to

 

 

 

 

 

splitter cable.

 

82

3A1705J

Image 82
Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Material Self-Ignition Important Two-Component Material InformationIsocyanate Conditions Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing Materials30i Series Proportioner ModelsXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation GG Generator, Component IdentificationProportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Advanced Display Module ADM, Proportioner Control PanelAir Compressor Engine Control Module,Advanced Display Module ADM Call Button Function OutUSB Module Status LEDs CL Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists Module Status LEDs CN ConditionsSoft Keys Power Up ScreenMenu Bar Navigation within ScreensIcons Function See Errors, page 51 for moreIcons Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionRelated Component Load CenterColor Low Power Module Lptcm Cable Connections Temperature Control ModulesAdvanced Display Module ADM, page 19, CN for conditions Setting Zone Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Lptcm a and B Rotary Switch SettingsMCM Circuit BreakersSize Component See Circuit Breaker Configuration Options,Circuit Breaker Configuration Options Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Trailer Setup Guidelines, page 35 for instructions SetupLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Add Fuel Connect BatteryGeneral Equipment Guidelines Connect Feed Pumps Electrical ConnectionsBreathing Air Connect Pressure Relief Lines Install Fluid Temperature SensorConnect Heated Hose Connect Remote Display Module Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Screen 3 USB Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 2 UnitsRecipes Enable or Disable RecipesSystem Add RecipeRun Mode Run Screens Navigation Diagram Home System Active Home System With ErrorHome System Off TargetsCycles MaintenanceErrors EventsDiagnostic Troubleshooting RecipesSystem Events Startup Open the main air shutoff valve Check coolant colorLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Circulation Through Reactor Fluid CirculationFollow Startup, Circulation Through Gun Manifold Jog ModeGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceFuel Tank Engine MaintenanceEvery 500 Service Hours or 1 Year Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemRefill Proportioner Coolant Loop, Drain CoolantPerform Shutdown, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsView Errors ErrorsTroubleshoot Errors Error Type Name Cause Solution Code Location TroubleshootingError Codes and Troubleshooting A1NM MCM AlarmA4DA A4CM MCM AlarmA4CH A4DBA7DA A4NM MCM AlarmA7CH A7DBCach CacaCacb Cacm MCMF9DX MCM Alarm Dadx MCM AlarmDE0X MCM Alarm K8NM MCM AlarmMBN0 MCM Advi P4AX MCM AlarmP6AX MCM Alarm SoryError Type Name Cause Solution Code Position Deviation T2AET2BE T2DH T2DAT2DB T2DET4CB T4CM MCM AlarmT4CA T4CHT4NM MCM Alarm T4DHT6DA T6AET6BE T6DBT8AE Wbnm MCM Alarm V1CM MCM AlarmV4CM MCM Alarm T8DAWscx ADM Advisory Wmce MCM AlarmMCM Alarm Wsux USB AdvisoryUSB Logs Follow Download Procedure, page 91, to retrieve log filesUSB Data Event LogSystem Software Log System Configuration SettingsDaily Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsRun Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Information Screen LayoutInstrumentation Icons Mode IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Proportioners For Coatings Performance ChartsProportioners For Foam PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsNoise WeightRecommended Air Compressors Fluid InletsXP2i Models 3A1705J 105 Graco Information Graco Standard WarrantyFor Graco Canada Customers