Graco 3A1705J important safety instructions Flushing

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Flushing

To prevent fire and explosion, flush equipment only in a well-ventilated area. Do not spray flammable fluids. Do not turn on heaters while flushing with flammable solvents.

Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid.

Use the lowest possible pressure when flushing.

All wetted parts are compatible with common solvents. Use only moisture-free solvents.

Flushing

To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE RELIEF/SPRAY valves (SA, SB) to PRESSURE

RELIEF/CIRCULATION . Flush through bleed lines (N).

GA GB

SASB

To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).

To prevent moisture from reacting with isocyanate, always leave the system filled with a moisture-free plasticizer or oil. Do not use water. Never leave the system dry. See Important Two- Component Material Information, page 7.

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Contents Instructions Important Safety InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Isocyanate Conditions Important Two-Component Material InformationMaterial Self-Ignition Moisture Sensitivity of IsocyanatesChanging Materials Foam Resins with 245 fa Blowing AgentsXP2i Series Proportioner Models30i Series Approvals SystemsSystems with Air Compressor AccessoriesRelated Manuals Supplied ManualsTypical Installation, with circulation Typical Installation, without circulation Proportioner Control Panel, Component IdentificationGG Generator, MM Motor Control Module MCM, High Power Temperature Control ModuleGenerator Air Compressor Proportioner Control PanelAdvanced Display Module ADM, Engine Control Module,Call Button Function Out Advanced Display Module ADMRed Random Flashing or Solid Module error exists System Status Indicator B ConditionsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsMenu Bar Power Up ScreenSoft Keys Navigation within ScreensIcons See Errors, page 51 for moreIcons Function Softkeys Icon FunctionMotor Control Module MCM MCM Rotary Switch PositionsIcon Description Function Engine Control ModuleColor Load CenterRelated Component Advanced Display Module ADM, page 19, CN for conditions Temperature Control ModulesLow Power Module Lptcm Cable Connections Hptcm a and B Rotary Switch Settings Adjust Rotary SwitchSetting Zone Lptcm a and B Rotary Switch SettingsSize Component Circuit BreakersMCM See Circuit Breaker Configuration Options,Disable LPTCMs For Booster Heat Auxiliary Wiring Diagram OptionsCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Locate Reactor SetupTrailer Setup Guidelines, page 35 for instructions Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall General Equipment Guidelines Connect BatteryAdd Fuel Breathing Air Electrical ConnectionsConnect Feed Pumps Connect Heated Hose Install Fluid Temperature SensorConnect Pressure Relief Lines Pressure Check Hose Connect Whip Hose to Gun Or Gun Fluid ManifoldConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Screen 3- USB, Advanced Display Module ADM OperationSet Password Setup ModeSetup Screens Navigation Diagram Figure Advanced Screen 1 General Advanced Setup ScreensAdvanced Screen 3 USB Advanced Screen 2 UnitsSystem Enable or Disable RecipesRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System Off Home System With ErrorHome System Active TargetsErrors MaintenanceCycles EventsDiagnostic Recipes TroubleshootingSystem Events Startup Load fluid with feed pumps Check coolant colorOpen the main air shutoff valve Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Follow Startup, Fluid CirculationCirculation Through Reactor Gun Manual Jog ModeCirculation Through Gun Manifold Fusion AP gun is shown SprayingSpray Adjustments Shutdown Pressure Relief Procedure,Pressure Relief Procedure Flushing FlushingProportioner Maintenance MaintenanceEvery 500 Service Hours or 1 Year Engine MaintenanceFuel Tank Flush Inlet Strainer ScreenPump Lubrication System Follow Pressure Relief Procedure,Perform Shutdown, Drain CoolantRefill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Coolant Specifications Refill Engine Coolant LoopTroubleshoot Errors ErrorsView Errors Error Codes and Troubleshooting TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CH A4CM MCM AlarmA4DA A4DBA7CH A4NM MCM AlarmA7DA A7DBCacb CacaCach Cacm MCMDE0X MCM Alarm Dadx MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP6AX MCM Alarm P4AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2BE T2AEDeviation T2DB T2DAT2DH T2DET4CA T4CM MCM AlarmT4CB T4CHT4DH T4NM MCM AlarmT6BE T6AET6DA T6DBT8AE V4CM MCM Alarm V1CM MCM AlarmWbnm MCM Alarm T8DAMCM Alarm Wmce MCM AlarmWscx ADM Advisory Wsux USB AdvisoryUSB Data Follow Download Procedure, page 91, to retrieve log filesUSB Logs Event LogDaily Log System Configuration SettingsSystem Software Log Blackbox Log FileCustom Language File Download ProcedureCreate Custom Language Strings Upload ProcedureInformation Screens Appendix a Engine Control Module Run ScreensRun Screen Layout Information Screen LayoutIcon Description Details Mode IconsInstrumentation Icons Shutdown AlarmsDimensions Dimensions Pallet Mounting Dimensions Proportioners For Foam Performance ChartsProportioners For Coatings PressureFusion Mechanical Purge, Round Pattern Fusion Air Purge, Flat PatternFusion Mechanical Purge, Flat Pattern 30i Models Technical SpecificationsRecommended Air Compressors WeightNoise Fluid InletsXP2i Models 3A1705J 105 For Graco Canada Customers Graco Standard WarrantyGraco Information