Graco 3A1705J Connect Battery, Add Fuel, General Equipment Guidelines

Page 38

Setup

Connect Battery

Improper battery installation or maintenance may result in electric shock, chemical burns, or explosion. Battery maintenance must only be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

See Technical Specifications, page 102 for battery requirements and recommended battery size.

1.Secure battery (not supplied) to bracket with strap.

PC

Figure 29

2.Connect battery cable from the engine starter (ST) and chassis to the battery. Connect the black cable to battery negative (-) and the red cable to battery positive (+).

NOTICE

Always connect the red battery cable to battery positive (+) and the black battery cable to the battery negative (-). Failure to properly connect the battery cable to the battery will damage the fusible link when the engine control module is turned ON. Do not bypass the fusible link when damaged. The fusible link prevents damage to other system components. See the system repair manual for repair instructions.

Figure 30

3.Cover battery terminals with plastic caps (PC) attached to supplied battery cables.

4.Verify battery was connected properly by

pressing OFF on the engine control module (PE) to “wake up” the controller screen. Do not attempt to start the engine until all Setup steps are complete. See Repair manual if engine control module doesn’t light up.

Add Fuel

1.Remove fuel cap (FS) and fill fuel tank with no more than 20 gallons (75 liters) of diesel fuel. Replace cap. See Perkins engine manual for approved diesel fuels.

2.Squeeze prime bulb (P) to prime engine. Press the prime bulb repeatedly until fuel begins to return to the fuel tank.

FS

P

Figure 31

General Equipment Guidelines

Maintain and inspect the generator, air compressor, and other equipment per the manufacturer recommendations to avoid an unexpected shutdown. Unexpected equipment shutdown will cause voltage fluctuations that can damage electrical equipment.

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Material Self-Ignition Important Two-Component Material InformationIsocyanate Conditions Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsXP2i Series Proportioner Models30i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Proportioner Control Panel, Component IdentificationGG Generator, High Power Temperature Control Module MM Motor Control Module MCM,Generator Advanced Display Module ADM, Proportioner Control PanelAir Compressor Engine Control Module,Advanced Display Module ADM Call Button Function OutUSB Module Status LEDs CL Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists Module Status LEDs CN ConditionsSoft Keys Power Up ScreenMenu Bar Navigation within ScreensIcons Function See Errors, page 51 for moreIcons Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionColor Load CenterRelated Component Advanced Display Module ADM, page 19, CN for conditions Temperature Control ModulesLow Power Module Lptcm Cable Connections Setting Zone Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Lptcm a and B Rotary Switch SettingsMCM Circuit BreakersSize Component See Circuit Breaker Configuration Options,Circuit Breaker Configuration Options Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Locate Reactor SetupTrailer Setup Guidelines, page 35 for instructions Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall General Equipment Guidelines Connect BatteryAdd Fuel Breathing Air Electrical ConnectionsConnect Feed Pumps Connect Heated Hose Install Fluid Temperature SensorConnect Pressure Relief Lines Connect Remote Display Module Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Screen 3 USB Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 2 UnitsRecipes Enable or Disable RecipesSystem Add RecipeRun Mode Run Screens Navigation Diagram Home System Active Home System With ErrorHome System Off TargetsCycles MaintenanceErrors EventsDiagnostic Troubleshooting RecipesSystem Events Startup Load fluid with feed pumps Check coolant colorOpen the main air shutoff valve Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Follow Startup, Fluid CirculationCirculation Through Reactor Gun Manual Jog ModeCirculation Through Gun Manifold Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceFuel Tank Engine MaintenanceEvery 500 Service Hours or 1 Year Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemRefill Proportioner Coolant Loop, Drain CoolantPerform Shutdown, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsTroubleshoot Errors ErrorsView Errors Error Type Name Cause Solution Code Location TroubleshootingError Codes and Troubleshooting A1NM MCM AlarmA4DA A4CM MCM AlarmA4CH A4DBA7DA A4NM MCM AlarmA7CH A7DBCach CacaCacb Cacm MCMF9DX MCM Alarm Dadx MCM AlarmDE0X MCM Alarm K8NM MCM AlarmMBN0 MCM Advi P4AX MCM AlarmP6AX MCM Alarm SoryError Type Name Cause Solution Code Position T2BE T2AEDeviation T2DH T2DAT2DB T2DET4CB T4CM MCM AlarmT4CA T4CHT4NM MCM Alarm T4DHT6DA T6AET6BE T6DBT8AE Wbnm MCM Alarm V1CM MCM AlarmV4CM MCM Alarm T8DAWscx ADM Advisory Wmce MCM AlarmMCM Alarm Wsux USB AdvisoryUSB Logs Follow Download Procedure, page 91, to retrieve log filesUSB Data Event LogSystem Software Log System Configuration SettingsDaily Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsRun Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Information Screen LayoutIcon Description Details Mode IconsInstrumentation Icons Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Proportioners For Coatings Performance ChartsProportioners For Foam PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsNoise WeightRecommended Air Compressors Fluid InletsXP2i Models 3A1705J 105 For Graco Canada Customers Graco Standard WarrantyGraco Information