Graco 3A1705J important safety instructions Overview

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The proportioner coolant loop circulates coolant through secondary heat exchangers (HE) located on the back of the proportioner to heat the A and B component material before the material is pressurized in the proportioner pumps (PA, PB). After the A and B material has been heated in the heat exchangers, the material enters the ﬂuid manifold (FM) and heated hose.

Overview

For models with a booster heater, the A and B material enters the booster heater after the material is pressurized in the proportioning pumps to heat the material higher than 140°F (60°C).

PA

FM

PB

HE

A and B Component Material Flow

Figure 22

3A1705J

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Image 31

Contents Instructions Important Safety InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Moisture Sensitivity of Isocyanates Important Two-Component Material InformationIsocyanate Conditions Material Self-IgnitionChanging Materials Foam Resins with 245 fa Blowing Agents30i Series Proportioner ModelsXP2i Series Approvals SystemsSystems with Air Compressor AccessoriesRelated Manuals Supplied ManualsTypical Installation, with circulation Typical Installation, without circulation GG Generator, Component IdentiﬁcationProportioner Control Panel, MM Motor Control Module MCM, High Power Temperature Control ModuleGenerator Engine Control Module, Proportioner Control PanelAir Compressor Advanced Display Module ADM,Call Button Function Out Advanced Display Module ADMModule Status LEDs CN Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists USB Module Status LEDs CL ConditionsNavigation within Screens Power Up ScreenMenu Bar Soft KeysSoftkeys Icon Function See Errors, page 51 for moreIcons Icons FunctionMotor Control Module MCM MCM Rotary Switch PositionsIcon Description Function Engine Control ModuleRelated Component Load CenterColor Low Power Module Lptcm Cable Connections Temperature Control ModulesAdvanced Display Module ADM, page 19, CN for conditions Lptcm a and B Rotary Switch Settings Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Setting ZoneSee Circuit Breaker Conﬁguration Options, Circuit BreakersSize Component MCMSize Component CB10 90 a 120/240V Alternator Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Circuit Breaker Conﬁguration OptionsOverview Overview HE VB HE VA Trailer Setup Guidelines, page 35 for instructions SetupLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Add Fuel Connect BatteryGeneral Equipment Guidelines Connect Feed Pumps Electrical ConnectionsBreathing Air Connect Pressure Relief Lines Install Fluid Temperature SensorConnect Heated Hose Grounding Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose Connect Remote Display ModuleSupply Wet Cups With Throat Seal Liquid TSL Advanced Screen 3- USB, Advanced Display Module ADM OperationSet Password Setup ModeSetup Screens Navigation Diagram Figure Advanced Screen 2 Units Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 3 USBAdd Recipe Enable or Disable RecipesSystem RecipesRun Mode Run Screens Navigation Diagram Targets Home System With ErrorHome System Off Home System ActiveEvents MaintenanceErrors CyclesDiagnostic Recipes TroubleshootingSystem Events Startup Open the main air shutoff valve Check coolant colorLoad ﬂuid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Circulation Through Reactor Fluid CirculationFollow Startup, Circulation Through Gun Manifold Jog ModeGun Manual Fusion AP gun is shown SprayingSpray Adjustments Shutdown Pressure Relief Procedure,Pressure Relief Procedure Flushing FlushingProportioner Maintenance MaintenanceFlush Inlet Strainer Screen Engine MaintenanceEvery 500 Service Hours or 1 Year Fuel TankPump Lubrication System Follow Pressure Relief Procedure,LED Component LED Color Drain CoolantPerform Shutdown, Reﬁll Proportioner Coolant Loop,Reﬁll Proportioner Coolant Loop Maintenance Coolant Speciﬁcations Reﬁll Engine Coolant LoopView Errors ErrorsTroubleshoot Errors A1NM MCM Alarm TroubleshootingError Codes and Troubleshooting Error Type Name Cause Solution Code LocationA4DB A4CM MCM AlarmA4CH A4DAA7DB A4NM MCM AlarmA7CH A7DACacm MCM CacaCacb CachK8NM MCM Alarm Dadx MCM AlarmDE0X MCM Alarm F9DX MCM AlarmSory P4AX MCM AlarmP6AX MCM Alarm MBN0 MCM AdviError Type Name Cause Solution Code Position Deviation T2AET2BE T2DE T2DAT2DB T2DHT4CH T4CM MCM AlarmT4CA T4CBT4DH T4NM MCM AlarmT6DB T6AET6BE T6DAT8AE T8DA V1CM MCM AlarmV4CM MCM Alarm Wbnm MCM AlarmWsux USB Advisory Wmce MCM AlarmMCM Alarm Wscx ADM AdvisoryEvent Log Follow Download Procedure, page 91, to retrieve log ﬁlesUSB Data USB LogsBlackbox Log File System Conﬁguration SettingsDaily Log System Software LogCustom Language File Download ProcedureCreate Custom Language Strings Upload ProcedureInformation Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Run Screen LayoutInstrumentation Icons Mode IconsIcon Description Details Shutdown AlarmsDimensions Dimensions Pallet Mounting Dimensions Pressure Performance ChartsProportioners For Foam Proportioners For CoatingsFusion Mechanical Purge, Round Pattern Fusion Air Purge, Flat PatternFusion Mechanical Purge, Flat Pattern 30i Models Technical SpeciﬁcationsFluid Inlets WeightRecommended Air Compressors NoiseXP2i Models 3A1705J 105 Graco Information Graco Standard WarrantyFor Graco Canada Customers