Graco 3A1705J T4CA, T4CB, T4CH Hptcm, T4CM MCM Alarm, T4DA, T4DB, T4DE

Page 83

 

 

 

 

 

Troubleshooting

 

 

 

 

 

 

Error

Error

Type

Name

Cause

Solution

Code

Position

 

 

 

 

T4CA

Boost A

ALARM

(T4CA or T4CB)

Cooling fan not operating.

If fan is not working check

T4CB

Boost B

 

LPTCM Over

 

wiring between CB03 and

 

Temperature

 

fan. If wiring is good, replace

 

 

 

 

T4CH

Hose

 

(T4CH) HPTCM

 

fan.

 

 

 

Overheated module.

Turn controller off. Wait

 

 

 

Over Temperature

 

 

 

 

 

a few minutes. If the

 

 

 

 

 

condition does not clear or

 

 

 

 

 

regenerates consistently,

 

 

 

 

 

replace module.

T4CM

MCM

ALARM

High MCM

High ambient

Ensure ambient temperature

 

 

 

Temperature

temperature.

is below 120°F(48°C) before

 

 

 

 

 

using the system.

 

 

 

 

Overheated control

Stop the pumps. Wait

 

 

 

 

module.

a few minutes. If the

 

 

 

 

 

condition does not clear or

 

 

 

 

 

regenerates consistently,

 

 

 

 

 

replace MCM. See System

 

 

 

 

 

Repair manual.

T4DA

Boost A

ALARM

High Chemical

Bad RTD or bad RTD

Swap A and B heater volex

T4DB

Boost B

 

Temperature

placement against heater

cables and RTD cables and

 

 

rod.

see if issue follows. If so,

 

 

 

 

 

 

 

 

 

replace RTD.

 

 

 

 

Bad Low Power

Swap the A and B LPTCMs

 

 

 

 

Temperature Control

and see if the issue follows

 

 

 

 

Module.

the module. If so replace

 

 

 

 

 

LPTCM. See system repair

 

 

 

 

 

manual.

T4DE

Heat

ALARM

High Temperature

Broken Fan.

Check fan relay (K4) and

 

Exchanger

 

Coolant Outlet

 

fuse (30 Amp ATO “F3”) on

 

 

 

 

 

load center board. Replace

 

 

 

 

 

if needed.

 

 

 

 

Plugged radiator.

Replace if needed.

 

 

 

 

High ambient

Ensure ambient temperature

 

 

 

 

temperature.

is below 120°F(48°C) before

 

 

 

 

 

using the system.

3A1705J

83

Image 83
Contents Instructions Important Safety InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Moisture Sensitivity of Isocyanates Important Two-Component Material InformationIsocyanate Conditions Material Self-IgnitionChanging Materials Foam Resins with 245 fa Blowing AgentsXP2i Series Proportioner Models30i Series Approvals SystemsSystems with Air Compressor AccessoriesRelated Manuals Supplied ManualsTypical Installation, with circulation Typical Installation, without circulation Proportioner Control Panel, Component IdentificationGG Generator, MM Motor Control Module MCM, High Power Temperature Control ModuleGenerator Engine Control Module, Proportioner Control PanelAir Compressor Advanced Display Module ADM,Call Button Function Out Advanced Display Module ADMModule Status LEDs CN Conditions System Status Indicator B ConditionsRed Random Flashing or Solid Module error exists USB Module Status LEDs CL ConditionsNavigation within Screens Power Up ScreenMenu Bar Soft KeysSoftkeys Icon Function See Errors, page 51 for moreIcons Icons FunctionMotor Control Module MCM MCM Rotary Switch PositionsIcon Description Function Engine Control ModuleColor Load CenterRelated Component Advanced Display Module ADM, page 19, CN for conditions Temperature Control ModulesLow Power Module Lptcm Cable Connections Lptcm a and B Rotary Switch Settings Adjust Rotary SwitchHptcm a and B Rotary Switch Settings Setting ZoneSee Circuit Breaker Configuration Options, Circuit BreakersSize Component MCMSize Component CB10 90 a 120/240V Alternator Auxiliary Wiring Diagram OptionsDisable LPTCMs For Booster Heat Circuit Breaker Configuration OptionsOverview Overview HE VB HE VA Locate Reactor SetupTrailer Setup Guidelines, page 35 for instructions Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall General Equipment Guidelines Connect BatteryAdd Fuel Breathing Air Electrical ConnectionsConnect Feed Pumps Connect Heated Hose Install Fluid Temperature SensorConnect Pressure Relief Lines Grounding Connect Whip Hose to Gun Or Gun Fluid ManifoldPressure Check Hose Connect Remote Display ModuleSupply Wet Cups With Throat Seal Liquid TSL Advanced Screen 3- USB, Advanced Display Module ADM OperationSet Password Setup ModeSetup Screens Navigation Diagram Figure Advanced Screen 2 Units Advanced Setup ScreensAdvanced Screen 1 General Advanced Screen 3 USBAdd Recipe Enable or Disable RecipesSystem RecipesRun Mode Run Screens Navigation Diagram Targets Home System With ErrorHome System Off Home System ActiveEvents MaintenanceErrors CyclesDiagnostic Recipes TroubleshootingSystem Events Startup Load fluid with feed pumps Check coolant colorOpen the main air shutoff valve Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Follow Startup, Fluid CirculationCirculation Through Reactor Gun Manual Jog ModeCirculation Through Gun Manifold Fusion AP gun is shown SprayingSpray Adjustments Shutdown Pressure Relief Procedure,Pressure Relief Procedure Flushing FlushingProportioner Maintenance MaintenanceFlush Inlet Strainer Screen Engine MaintenanceEvery 500 Service Hours or 1 Year Fuel TankPump Lubrication System Follow Pressure Relief Procedure,LED Component LED Color Drain CoolantPerform Shutdown, Refill Proportioner Coolant Loop,Refill Proportioner Coolant Loop Maintenance Coolant Specifications Refill Engine Coolant LoopTroubleshoot Errors ErrorsView Errors A1NM MCM Alarm TroubleshootingError Codes and Troubleshooting Error Type Name Cause Solution Code LocationA4DB A4CM MCM AlarmA4CH A4DAA7DB A4NM MCM AlarmA7CH A7DACacm MCM CacaCacb CachK8NM MCM Alarm Dadx MCM AlarmDE0X MCM Alarm F9DX MCM AlarmSory P4AX MCM AlarmP6AX MCM Alarm MBN0 MCM AdviError Type Name Cause Solution Code Position T2BE T2AEDeviation T2DE T2DAT2DB T2DHT4CH T4CM MCM AlarmT4CA T4CBT4DH T4NM MCM AlarmT6DB T6AET6BE T6DAT8AE T8DA V1CM MCM AlarmV4CM MCM Alarm Wbnm MCM AlarmWsux USB Advisory Wmce MCM AlarmMCM Alarm Wscx ADM AdvisoryEvent Log Follow Download Procedure, page 91, to retrieve log filesUSB Data USB LogsBlackbox Log File System Configuration SettingsDaily Log System Software LogCustom Language File Download ProcedureCreate Custom Language Strings Upload ProcedureInformation Screen Layout Appendix a Engine Control Module Run ScreensInformation Screens Run Screen LayoutIcon Description Details Mode IconsInstrumentation Icons Shutdown AlarmsDimensions Dimensions Pallet Mounting Dimensions Pressure Performance ChartsProportioners For Foam Proportioners For CoatingsFusion Mechanical Purge, Round Pattern Fusion Air Purge, Flat PatternFusion Mechanical Purge, Flat Pattern 30i Models Technical SpecificationsFluid Inlets WeightRecommended Air Compressors NoiseXP2i Models 3A1705J 105 For Graco Canada Customers Graco Standard WarrantyGraco Information