Graco 3A1705J Locate Reactor, Trailer Setup Guidelines, page 35 for instructions

Page 33

Setup

NOTICE

Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty.

NOTICE

Do not remove or separate the proportioner, engine assembly, or power distribution box from the pallet. Failure to leave the component mounting intact will cause heating efficiency degradation, and potential unsafe wiring and grounding.

Locate Reactor

If system was not ordered with the air compressor, go to step 2.

1.For systems with an air compressor, install the air tank bracket assembly and connect air lines. For systems without an air compressor, order air compressor kit 24K335. See manual 3A1902 for complete installation instructions.

NOTICE

Only use air compressors with a continuous run head unloader. Repeated compressor motor startups will cause errors and shutdown the system. See Technical Specifications, page 102 for recommended air compressors and requirements. Other models may be used, but motor must not stop and start during operation.

a.Use at least two people to install the air tank assembly (AT). Secure to frame with supplied screws (AS) and nuts (AN). See illustration on next page.

b.Remove u-bolt holding desiccant container and add all desiccant pellets (shipped separately). Replace u-bolt securely. See manual 309921.

c.Connect air line (A1) between compressor and air tank inlet.

Setup

d.Connect air line (A2) between proportioner air inlet to air dryer outlet.

e.Connect pilot air lines (A3 and A4) between the air compressor and air tank.

f.Secure water drain lines (A5 and A6) to the frame and drain outlets.

2.Install hose rack, if ordered. See manual 3A1903 for detailed instructions.

3.Locate Reactor on a level surface that is nonporous and diesel resistant, such as diamond plate. See Dimensions, page 96, for clearance and mounting hole dimensions.

Note

Leave at least 1 ft. (0.3m) distance from the engine side of the pallet to any wall for engine maintenance access. See Fig. 27, page 37.

4.Do not expose Reactor to rain or below 20°F (-7°C).

NOTICE

To ensure the heat exchanger control valves open and close properly, do not store Reactor below 20°F (-7°C).

5.If a wall will be installed between the proportioner and generator, remove the fuel tank and battery bracket. See

Trailer Setup Guidelines, page 35 for instructions.

6.To mount in a trailer, use forklift to move Reactor by inserting the forks through the Reactor pallet frame. It is recommended to lift from the engine side. Bolt pallet directly to trailer frame.

Note

Use Pallet Support Kit 24L911 (rollers not included) to relocate pallet to mounting location when forks are unavailable. See kit manual for instructions.

NOTICE

Keep the vent holes in the bottom of the proportioner cabinet open. Make sure there is unobstructed incoming air for the cooling fan at the top of the proportioner cabinet that blows air up into the electric motor. Failure to provide unobstructed incoming air can cause the motor to overheat.

3A1705J

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Contents Instructions Important Safety InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Isocyanate Conditions Important Two-Component Material InformationMaterial Self-Ignition Moisture Sensitivity of IsocyanatesChanging Materials Foam Resins with 245 fa Blowing AgentsProportioner Models 30i SeriesXP2i Series Approvals SystemsSystems with Air Compressor AccessoriesRelated Manuals Supplied ManualsTypical Installation, with circulation Typical Installation, without circulation Component Identification GG Generator,Proportioner Control Panel, MM Motor Control Module MCM, High Power Temperature Control ModuleGenerator Air Compressor Proportioner Control PanelAdvanced Display Module ADM, Engine Control Module,Call Button Function Out Advanced Display Module ADMRed Random Flashing or Solid Module error exists System Status Indicator B ConditionsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsMenu Bar Power Up ScreenSoft Keys Navigation within ScreensIcons See Errors, page 51 for moreIcons Function Softkeys Icon FunctionMotor Control Module MCM MCM Rotary Switch PositionsIcon Description Function Engine Control ModuleLoad Center Related ComponentColor Temperature Control Modules Low Power Module Lptcm Cable ConnectionsAdvanced Display Module ADM, page 19, CN for conditions Hptcm a and B Rotary Switch Settings Adjust Rotary SwitchSetting Zone Lptcm a and B Rotary Switch SettingsSize Component Circuit BreakersMCM See Circuit Breaker Configuration Options,Disable LPTCMs For Booster Heat Auxiliary Wiring Diagram OptionsCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Setup Trailer Setup Guidelines, page 35 for instructionsLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Connect Battery Add FuelGeneral Equipment Guidelines Electrical Connections Connect Feed PumpsBreathing Air Install Fluid Temperature Sensor Connect Pressure Relief LinesConnect Heated Hose Pressure Check Hose Connect Whip Hose to Gun Or Gun Fluid ManifoldConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Screen 3- USB, Advanced Display Module ADM OperationSet Password Setup ModeSetup Screens Navigation Diagram Figure Advanced Screen 1 General Advanced Setup ScreensAdvanced Screen 3 USB Advanced Screen 2 UnitsSystem Enable or Disable RecipesRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System Off Home System With ErrorHome System Active TargetsErrors MaintenanceCycles EventsDiagnostic Recipes TroubleshootingSystem Events Startup Check coolant color Open the main air shutoff valveLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Fluid Circulation Circulation Through ReactorFollow Startup, Jog Mode Circulation Through Gun ManifoldGun Manual Fusion AP gun is shown SprayingSpray Adjustments Shutdown Pressure Relief Procedure,Pressure Relief Procedure Flushing FlushingProportioner Maintenance MaintenanceEvery 500 Service Hours or 1 Year Engine MaintenanceFuel Tank Flush Inlet Strainer ScreenPump Lubrication System Follow Pressure Relief Procedure,Perform Shutdown, Drain CoolantRefill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Coolant Specifications Refill Engine Coolant LoopErrors View ErrorsTroubleshoot Errors Error Codes and Troubleshooting TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CH A4CM MCM AlarmA4DA A4DBA7CH A4NM MCM AlarmA7DA A7DBCacb CacaCach Cacm MCMDE0X MCM Alarm Dadx MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP6AX MCM Alarm P4AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2AE DeviationT2BE T2DB T2DAT2DH T2DET4CA T4CM MCM AlarmT4CB T4CHT4DH T4NM MCM AlarmT6BE T6AET6DA T6DBT8AE V4CM MCM Alarm V1CM MCM AlarmWbnm MCM Alarm T8DAMCM Alarm Wmce MCM AlarmWscx ADM Advisory Wsux USB AdvisoryUSB Data Follow Download Procedure, page 91, to retrieve log filesUSB Logs Event LogDaily Log System Configuration SettingsSystem Software Log Blackbox Log FileCustom Language File Download ProcedureCreate Custom Language Strings Upload ProcedureInformation Screens Appendix a Engine Control Module Run ScreensRun Screen Layout Information Screen LayoutMode Icons Instrumentation IconsIcon Description Details Shutdown AlarmsDimensions Dimensions Pallet Mounting Dimensions Proportioners For Foam Performance ChartsProportioners For Coatings PressureFusion Mechanical Purge, Round Pattern Fusion Air Purge, Flat PatternFusion Mechanical Purge, Flat Pattern 30i Models Technical SpecificationsRecommended Air Compressors WeightNoise Fluid InletsXP2i Models 3A1705J 105 Graco Standard Warranty Graco InformationFor Graco Canada Customers
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