Graco 3A1705J Check coolant color, Open the main air shutoff valve, Load fluid with feed pumps

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Startup

8.Check coolant color.

Use a flashlight to inspect the color of the coolant through sight glass (SG). The mesh filter should be visible inside the sight glass and the coolant should be green. If there are a lot of air bubbles, then the coolant level may be low. If the coolant is a milky color, then that indicates A or B material has likely leaked inside a heat exchanger and that the coolant needs to be drained.

To add more coolant, see

Refill Proportioner Coolant Loop, page 70 and Refill Engine Coolant Loop, page 72.

To drain the coolant system, see Drain Coolant, page 69.

9.Switch on the air compressor, air dryer, breathing air, and other accessories.

Complete the following steps for systems with a supplied air compressor.

a.Before startup, close the main air shutoff valve (CK), desiccant air dryer inlet valve (CL), and water drain valve (CM) whenever the pressure in the air supply tank has been relieved.

Main Air Shutoff Valve (CK)

b.Press start on the air compressor power box (CB). Wait until the pressure gauge (CJ) on the air supply tank reaches 30 psi.

c.Open the desiccant dryer inlet valve (CL), water drain valve (CM), and the main air shutoff valve (CK).

10.During initial startup, ensure all three air regulators are turned fully counterclockwise.

11.Open the main air shutoff valve.

12.Slowly increase the air pressure regulator settings.

13.Load fluid with feed pumps.

a.Check that all Setup steps are complete. See Setup, page 33.

b.If an agitator is used, open the agitator’s air inlet valve.

c.If you need to circulate fluid through the system to preheat the drum supply, see Circulation Through Reactor, page 59If you need to circulate material through the heat hose to the gun manifold, see Circulation Through Gun Manifold, page 60.

d.Turn both PRESSURE RELIEF/SPRAY

valves (SA, SB) to SPRAY .

GA GB

SASB

e.Adjust A and B feed pump air regulators to desired air pressure, on front of proportioner, to start the feed pumps. Do not exceed 130 psi (0.2 MPa, 2 bar) to the A and B feed pumps.

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Important Two-Component Material Information Isocyanate ConditionsMaterial Self-Ignition Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing MaterialsXP2i Series Proportioner Models30i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation Proportioner Control Panel, Component IdentificationGG Generator, High Power Temperature Control Module MM Motor Control Module MCM,Generator Proportioner Control Panel Air CompressorAdvanced Display Module ADM, Engine Control Module,Advanced Display Module ADM Call Button Function OutSystem Status Indicator B Conditions Red Random Flashing or Solid Module error existsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsPower Up Screen Menu BarSoft Keys Navigation within ScreensSee Errors, page 51 for more IconsIcons Function Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionColor Load CenterRelated Component Advanced Display Module ADM, page 19, CN for conditions Temperature Control ModulesLow Power Module Lptcm Cable Connections Adjust Rotary Switch Hptcm a and B Rotary Switch SettingsSetting Zone Lptcm a and B Rotary Switch SettingsCircuit Breakers Size ComponentMCM See Circuit Breaker Configuration Options,Auxiliary Wiring Diagram Options Disable LPTCMs For Booster HeatCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Locate Reactor SetupTrailer Setup Guidelines, page 35 for instructions Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall General Equipment Guidelines Connect BatteryAdd Fuel Breathing Air Electrical ConnectionsConnect Feed Pumps Connect Heated Hose Install Fluid Temperature SensorConnect Pressure Relief Lines Connect Whip Hose to Gun Or Gun Fluid Manifold Pressure Check HoseConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Setup Screens Advanced Screen 1 GeneralAdvanced Screen 3 USB Advanced Screen 2 UnitsEnable or Disable Recipes SystemRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System With Error Home System OffHome System Active TargetsMaintenance ErrorsCycles EventsDiagnostic Troubleshooting RecipesSystem Events Startup Load fluid with feed pumps Check coolant colorOpen the main air shutoff valve Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Follow Startup, Fluid CirculationCirculation Through Reactor Gun Manual Jog ModeCirculation Through Gun Manifold Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceEngine Maintenance Every 500 Service Hours or 1 YearFuel Tank Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemDrain Coolant Perform Shutdown,Refill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsTroubleshoot Errors ErrorsView Errors Troubleshooting Error Codes and TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CM MCM Alarm A4CHA4DA A4DBA4NM MCM Alarm A7CHA7DA A7DBCaca CacbCach Cacm MCMDadx MCM Alarm DE0X MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP4AX MCM Alarm P6AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2BE T2AEDeviation T2DA T2DBT2DH T2DET4CM MCM Alarm T4CAT4CB T4CHT4NM MCM Alarm T4DHT6AE T6BET6DA T6DBT8AE V1CM MCM Alarm V4CM MCM AlarmWbnm MCM Alarm T8DAWmce MCM Alarm MCM AlarmWscx ADM Advisory Wsux USB AdvisoryFollow Download Procedure, page 91, to retrieve log files USB DataUSB Logs Event LogSystem Configuration Settings Daily LogSystem Software Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsAppendix a Engine Control Module Run Screens Information ScreensRun Screen Layout Information Screen LayoutIcon Description Details Mode IconsInstrumentation Icons Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Performance Charts Proportioners For FoamProportioners For Coatings PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsWeight Recommended Air CompressorsNoise Fluid InletsXP2i Models 3A1705J 105 For Graco Canada Customers Graco Standard WarrantyGraco Information