Graco 3A1705J Connect Pressure Relief Lines, Install Fluid Temperature Sensor

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Setup

Connect Pressure Relief Lines

Do not operate Reactor without all covers and shrouds in place.

1.Recommended: Connect high pressure hose (R) to relief fittings (BA, BB) of both PRESSURE RELIEF/SPRAY valves. Route hose back to component A and B drums. See Typical Installation, with circulation, page 13.

2.Alternately: Secure supplied bleed tubes (N) in grounded, sealed waste containers (H). See Typical Installation, without circulation, page 14.

Install Fluid Temperature Sensor

coded: red for component A (ISO), blue for component B (RES). Fittings are sized to prevent connection errors.

Note

Manifold hose adapters (HA, HB) allow use of 1/4 in. and 3/8 in. ID fluid hoses. To use 1/2 in. (13 mm) ID fluid hoses, remove adapters from fluid manifold and install as needed to connect whip hose.

FM

HA

A

HB

SC

B

C

V

The Fluid Temperature Sensor (FTS) is supplied. Install FTS between main hose and whip hose. See Heated Hose manual for instructions.

Connect Heated Hose

See Heated Hose manual for detailed instructions on connecting heated hoses.

Note

The FTS (C) and whip hose (D) must be used with heated hose. Hose length, including whip hose, must be 60 ft (18.3 m) minimum.

NOTICE

Apply grease on all system and hose fluid fittings. This lubricates the threads and prevents material from hardening on the threads.

1.Turn main power switch OFF .

2.Assemble heated hose sections, FTS, and whip hose.

3.Connect A and B hoses to A and B outlets on Reactor fluid manifold (FM). Hoses are color

Figure 32

4.Connect cables (C). Connect electrical connectors (V). Be sure cables have slack when hose bends. Wrap cable and electrical connections with electrical tape.

5.Connect quick-disconnect pin fitting to 4 ft air hose, shipped loose. Connect other hose end to the gun air hose in the heated hose bundle. Push pin fitting into the lowest air panel outlet (PJ).

Figure 33

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3A1705J

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Contents Important Safety Instructions InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Important Two-Component Material Information Isocyanate ConditionsMaterial Self-Ignition Moisture Sensitivity of IsocyanatesFoam Resins with 245 fa Blowing Agents Changing Materials30i Series Proportioner ModelsXP2i Series Systems ApprovalsAccessories Systems with Air CompressorSupplied Manuals Related ManualsTypical Installation, with circulation Typical Installation, without circulation GG Generator, Component IdentificationProportioner Control Panel, High Power Temperature Control Module MM Motor Control Module MCM,Generator Proportioner Control Panel Air CompressorAdvanced Display Module ADM, Engine Control Module,Advanced Display Module ADM Call Button Function OutSystem Status Indicator B Conditions Red Random Flashing or Solid Module error existsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsPower Up Screen Menu BarSoft Keys Navigation within ScreensSee Errors, page 51 for more IconsIcons Function Softkeys Icon FunctionMCM Rotary Switch Positions Motor Control Module MCMEngine Control Module Icon Description FunctionRelated Component Load CenterColor Low Power Module Lptcm Cable Connections Temperature Control ModulesAdvanced Display Module ADM, page 19, CN for conditions Adjust Rotary Switch Hptcm a and B Rotary Switch SettingsSetting Zone Lptcm a and B Rotary Switch SettingsCircuit Breakers Size ComponentMCM See Circuit Breaker Configuration Options,Auxiliary Wiring Diagram Options Disable LPTCMs For Booster HeatCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Trailer Setup Guidelines, page 35 for instructions SetupLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Add Fuel Connect BatteryGeneral Equipment Guidelines Connect Feed Pumps Electrical ConnectionsBreathing Air Connect Pressure Relief Lines Install Fluid Temperature SensorConnect Heated Hose Connect Whip Hose to Gun Or Gun Fluid Manifold Pressure Check HoseConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Display Module ADM Operation Advanced Screen 3- USB,Setup Mode Set PasswordSetup Screens Navigation Diagram Figure Advanced Setup Screens Advanced Screen 1 GeneralAdvanced Screen 3 USB Advanced Screen 2 UnitsEnable or Disable Recipes SystemRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System With Error Home System OffHome System Active TargetsMaintenance ErrorsCycles EventsDiagnostic Troubleshooting RecipesSystem Events Startup Open the main air shutoff valve Check coolant colorLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Circulation Through Reactor Fluid CirculationFollow Startup, Circulation Through Gun Manifold Jog ModeGun Manual Spraying Fusion AP gun is shownSpray Adjustments Pressure Relief Procedure, ShutdownPressure Relief Procedure Flushing FlushingMaintenance Proportioner MaintenanceEngine Maintenance Every 500 Service Hours or 1 YearFuel Tank Flush Inlet Strainer ScreenFollow Pressure Relief Procedure, Pump Lubrication SystemDrain Coolant Perform Shutdown,Refill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Refill Engine Coolant Loop Coolant SpecificationsView Errors ErrorsTroubleshoot Errors Troubleshooting Error Codes and TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CM MCM Alarm A4CHA4DA A4DBA4NM MCM Alarm A7CHA7DA A7DBCaca CacbCach Cacm MCMDadx MCM Alarm DE0X MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP4AX MCM Alarm P6AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position Deviation T2AET2BE T2DA T2DBT2DH T2DET4CM MCM Alarm T4CAT4CB T4CHT4NM MCM Alarm T4DHT6AE T6BET6DA T6DBT8AE V1CM MCM Alarm V4CM MCM AlarmWbnm MCM Alarm T8DAWmce MCM Alarm MCM AlarmWscx ADM Advisory Wsux USB AdvisoryFollow Download Procedure, page 91, to retrieve log files USB DataUSB Logs Event LogSystem Configuration Settings Daily LogSystem Software Log Blackbox Log FileDownload Procedure Custom Language FileUpload Procedure Create Custom Language StringsAppendix a Engine Control Module Run Screens Information ScreensRun Screen Layout Information Screen LayoutInstrumentation Icons Mode IconsIcon Description Details Alarms ShutdownDimensions Dimensions Pallet Mounting Dimensions Performance Charts Proportioners For FoamProportioners For Coatings PressureFusion Air Purge, Flat Pattern Fusion Mechanical Purge, Round PatternFusion Mechanical Purge, Flat Pattern Technical Specifications 30i ModelsWeight Recommended Air CompressorsNoise Fluid InletsXP2i Models 3A1705J 105 Graco Information Graco Standard WarrantyFor Graco Canada Customers