Graco 3A1705J Drain Coolant, Perform Shutdown, Refill Proportioner Coolant Loop

Page 69

Drain Coolant

To avoid burns, do not perform maintenance on the coolant system until the coolant system has reached ambient temperature.

Drain coolant from the engine and proportioner coolant loops once a year or if the coolant lines need to be disconnected, in order to install a wall between the generator and proportioner.

1.Perform Shutdown, page 63.

2.Remove the cabinet door from the front of the proportioner.

3.Turn on manual valve switch (MV), located on the load center (LC), to manually open the A and B heat exchanger control valves and bypass control valve.

Note

The battery must be connected to operate valves. The load center (LC) LEDs will stay on when the manual valve switch (MV) is in the ON position.

Maintenance

b.Place the other end of the drain tube in a waste container. Open the drain valve. Drain coolant until coolant is no longer visible in the sight glass.

Proportioner Coolant Loop Drain Valve

Figure 41

c.To refill coolant loop, see

Refill Proportioner Coolant Loop, page 70.

5.To drain proportioner coolant loop from filter housing. Only available on Series B systems.

a.Remove the proportioner coolant loop fill bottle cap (HF).

HF

LC

Figure 40

MV

H

T

D

LED Component

LED Color

 

 

Manual valve switch (MV)

Red

 

 

A Side Control Valve

Red

 

 

B Side Control Valve

Blue

 

 

Bypass Valve

Green

4.To drain proportioner coolant loop:

a.Remove the proportioner coolant loop fill bottle (HF) cap.

Filter Housing Drain Valve (D)

Figure 42

b.Place the other end of the filter housing drain tube (T) in a waste container. Open the drain valve (D).

c.To refill coolant loop, see

Refill Engine Coolant Loop, page 72.

3A1705J

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Contents Instructions Important Safety InstructionsContents Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Hazard Battery Hazard Isocyanate Conditions Important Two-Component Material InformationMaterial Self-Ignition Moisture Sensitivity of IsocyanatesChanging Materials Foam Resins with 245 fa Blowing AgentsProportioner Models 30i SeriesXP2i Series Approvals SystemsSystems with Air Compressor AccessoriesRelated Manuals Supplied ManualsTypical Installation, with circulation Typical Installation, without circulation Component Identification GG Generator,Proportioner Control Panel, MM Motor Control Module MCM, High Power Temperature Control ModuleGenerator Air Compressor Proportioner Control PanelAdvanced Display Module ADM, Engine Control Module,Call Button Function Out Advanced Display Module ADMRed Random Flashing or Solid Module error exists System Status Indicator B ConditionsUSB Module Status LEDs CL Conditions Module Status LEDs CN ConditionsMenu Bar Power Up ScreenSoft Keys Navigation within ScreensIcons See Errors, page 51 for moreIcons Function Softkeys Icon FunctionMotor Control Module MCM MCM Rotary Switch PositionsIcon Description Function Engine Control ModuleLoad Center Related ComponentColor Temperature Control Modules Low Power Module Lptcm Cable ConnectionsAdvanced Display Module ADM, page 19, CN for conditions Hptcm a and B Rotary Switch Settings Adjust Rotary SwitchSetting Zone Lptcm a and B Rotary Switch SettingsSize Component Circuit BreakersMCM See Circuit Breaker Configuration Options,Disable LPTCMs For Booster Heat Auxiliary Wiring Diagram OptionsCircuit Breaker Configuration Options Size Component CB10 90 a 120/240V AlternatorOverview Overview HE VB HE VA Setup Trailer Setup Guidelines, page 35 for instructionsLocate Reactor Setup Trailer Setup Guidelines Install Wall optional Top View With Wall Side View With Wall Connect Battery Add FuelGeneral Equipment Guidelines Electrical Connections Connect Feed PumpsBreathing Air Install Fluid Temperature Sensor Connect Pressure Relief LinesConnect Heated Hose Pressure Check Hose Connect Whip Hose to Gun Or Gun Fluid ManifoldConnect Remote Display Module GroundingSupply Wet Cups With Throat Seal Liquid TSL Advanced Screen 3- USB, Advanced Display Module ADM OperationSet Password Setup ModeSetup Screens Navigation Diagram Figure Advanced Screen 1 General Advanced Setup ScreensAdvanced Screen 3 USB Advanced Screen 2 UnitsSystem Enable or Disable RecipesRecipes Add RecipeRun Mode Run Screens Navigation Diagram Home System Off Home System With ErrorHome System Active TargetsErrors MaintenanceCycles EventsDiagnostic Recipes TroubleshootingSystem Events Startup Check coolant color Open the main air shutoff valveLoad fluid with feed pumps Setup ADM. Advanced Display Module ADM Operation, Temporary Manual Hose Temperature Control Fluid Circulation Circulation Through ReactorFollow Startup, Jog Mode Circulation Through Gun ManifoldGun Manual Fusion AP gun is shown SprayingSpray Adjustments Shutdown Pressure Relief Procedure,Pressure Relief Procedure Flushing FlushingProportioner Maintenance MaintenanceEvery 500 Service Hours or 1 Year Engine MaintenanceFuel Tank Flush Inlet Strainer ScreenPump Lubrication System Follow Pressure Relief Procedure,Perform Shutdown, Drain CoolantRefill Proportioner Coolant Loop, LED Component LED ColorRefill Proportioner Coolant Loop Maintenance Coolant Specifications Refill Engine Coolant LoopErrors View ErrorsTroubleshoot Errors Error Codes and Troubleshooting TroubleshootingError Type Name Cause Solution Code Location A1NM MCM AlarmA4CH A4CM MCM AlarmA4DA A4DBA7CH A4NM MCM AlarmA7DA A7DBCacb CacaCach Cacm MCMDE0X MCM Alarm Dadx MCM AlarmF9DX MCM Alarm K8NM MCM AlarmP6AX MCM Alarm P4AX MCM AlarmMBN0 MCM Advi SoryError Type Name Cause Solution Code Position T2AE DeviationT2BE T2DB T2DAT2DH T2DET4CA T4CM MCM AlarmT4CB T4CHT4DH T4NM MCM AlarmT6BE T6AET6DA T6DBT8AE V4CM MCM Alarm V1CM MCM AlarmWbnm MCM Alarm T8DAMCM Alarm Wmce MCM AlarmWscx ADM Advisory Wsux USB AdvisoryUSB Data Follow Download Procedure, page 91, to retrieve log filesUSB Logs Event LogDaily Log System Configuration SettingsSystem Software Log Blackbox Log FileCustom Language File Download ProcedureCreate Custom Language Strings Upload ProcedureInformation Screens Appendix a Engine Control Module Run ScreensRun Screen Layout Information Screen LayoutMode Icons Instrumentation IconsIcon Description Details Shutdown AlarmsDimensions Dimensions Pallet Mounting Dimensions Proportioners For Foam Performance ChartsProportioners For Coatings PressureFusion Mechanical Purge, Round Pattern Fusion Air Purge, Flat PatternFusion Mechanical Purge, Flat Pattern 30i Models Technical SpecificationsRecommended Air Compressors WeightNoise Fluid InletsXP2i Models 3A1705J 105 Graco Standard Warranty Graco InformationFor Graco Canada Customers