Carrier 50BV020-064 a50-7138ef, Duct Static Pressure Probe, P/N 39EK20462, a50-7267ef

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a50-7138ef

acceptable system static pressure. If the existing duct system is too small, larger ductwork must be installed.

The duct system and diffusers should be sized to handle the design airflow volumes quietly. To maximize sound attenuation of the unit's blower(s), the supply and return air plenums should be insulated for a length of at least 15 ft from the unit. Direct line of sight from return air grilles into the unit's return should be avoided. If return air is to be ducted to an equipment room, an elbow should be installed within the equipment room. Running a return air drop to near the floor of the room will aid in sound attenuation. Avoid transmitting vibrations generated by the movement of air in the ducting to the walls of the building. This is especially important where ductwork penetrates walls. The maximum recommended return air velocity is 1,000 fpm. Lower return air velocities will result in lower sound power levels. The use of round supply duct plenums should be considered, as it will significantly reduce low frequency sound at the equipment room. If rectangular supply plenums are used, the aspect ratio of the duct should be kept as small as possible (i.e., as close to square as possible). The large, flat surface areas associated with large aspect ratio duct systems will transmit sound to the space, and the potential for duct-generated noise is increased. The max- imum recommended supply air duct velocity is 2,000 fpm.

Units with two fans should have a properly designed “pair of pants” duct connection. An adequate straight length of ducting from the unit should be allowed before elbows are installed. If connecting an elbow directly to the fan outlet, a minimum straight length of 2 fan diameters from the fan outlet is recommended. Elbows should turn in the direction of fan ro- tation, if possible. Abrupt turns will generate air turbulence and excessive noise. Turning vanes should be used in all short radi- us bends. Ensure that ducting does not obstruct access to the unit for routine servicing.

DUCT STATIC PRESSURE PROBE AND TUBING (VAV Only) — On VAV systems, the duct static pressure sensor and tubing are field-mounted. The sensor tubing sensing point should be located near the end of the main supply trunk duct in a position free from turbulence effects and at least 10 duct di- ameters downstream and 4 duct diameters upstream from any major transitions or branch take-offs. Incorrectly placing the sensing point could result in improper operation of the entire VAV system.

Install the factory-supplied duct static pressure probe with the tip facing into the airflow. See Fig. 16.

AIRFLOW

Fig. 16 — Duct Static Pressure Probe PROBE

a50-7138ef

TUBING

Fig. 16 — Duct Static Pressure Probe

(P/N 39EK20462)

Use 1/4-in. OD approved polyethylene tubing for up to

50 ft (3/8-in. OD for 50 to 100 ft) to connect the probe to the bulkhead fitting mounted above the unit display panel (Fig. 17). Carefully route the tubing from the probe to this bulkhead fitting.

The static pressure control should be adjusted so that, at full airflow, all of the remote VAV terminal boxes receive the minimum static pressure required plus any downstream resis- tance. Control the system to the lowest static pressure set point that will satisfy airflow requirements. Lower static pressure set points reduce total required brake horsepower and reduce generated sound levels.

DUCT HIGH-STATIC (DHS) LIMIT SWITCH (VAV Only) — The duct high static limit switch is a mechanical safety that prevents duct overpressurization. The switch is lo- cated on the side of the VAV low voltage control panel (Fig. 18) and is factory set at 3 in. wg. To make an adjustment using an accurate differential pressure gage, connect low side and high side to gage and pressure source. Place a voltmeter across common and normally open contacts. Rotate the adjust- ment knob (Fig. 19) clockwise to increase pressure setting and counterclockwise to decrease pressure setting. When the bot- tom of the adjustment knob is approximately 1/8-in. from the switch body, the switch will trip at approximately 3 in. wg.

IMPORTANT: Use tubing that complies with local codes. Improper location or installation of the supply duct pres- sure tubing will result in unsatisfactory unit operation and poor performance.

DUCT STATIC

PRESSURE

PROBE

BULKHEAD

FITTING

 

EXPN

 

STAT

 

EDIT

WARNING

ALARM

1 2 3

SRVC

TEST

ALRM

LOCAL

SET

SCHD

OFF

 

 

REMOTE

 

 

4 5 6

7 8 9

– 0 .

HIST ALGO

CLEAR

ENTER

WARNINGALARM

a50-7267ef

LOCAL

OFF

REMOTE

Fig. 17 — Display Panel Location on Unit Front Panel

20

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Contents SAFETY CONSIDERATIONS Installation, Start-Upand Service InstructionsCONTENTS MAJOR SYSTEM COMPONENTS Constant Volume CV Units GENERALINSTALLATION Step 1 - Complete Pre-InstallationChecksTable 2 - Modular Unit Shipping Table a50-7257efFig. 2 - 50BVC,J,Q020-034Dimensions Fig. 3 - 50BVE,K020-034Dimensions Fig. 4 - 50BVT,V,W034 High-BoyDimensions a50-8201Fig. 5 - 50BVT,V,W034 Low-BoyDimensions Fig. 6 - 50BVT,V,W044-064 High-BoyDimensions Fig. 7 - 50BVT,V,W044-064 Low-BoyDimensions Fig. 8 - 50BVU,X034 High-BoyDimensions Fig. 9 - 50BVU,X034 Low-BoyDimensions Fig. 10 - 50BVU,X044-064 High-BoyDimensions Fig. 11 - 50BVU,X044-064 Low-BoyDimensions NOTES 1.Dimensions in inches mm a50-7306efNOTES 1.Dimensions in inches mm a50-7307efSize 034 Units Size 044-064Units Shipping Weights lba50-8235 Table 3A - Physical Data - 50BVC,E,J,K,Q Table 3B - Physical Data - 50BVT,U,V,W,X Fig. 15 - Typical Fan Discharge Connections for Multiple Fan Unitsa50-7138ef Fig. 16 - Duct Static Pressure ProbeP/N 39EK20462 a50-7267efFig. 19 - DHS Limit Switch P/N Step 4 - Make Piping Connectionsa50-8253 Fig. 18 - DHS Pressure Limit LocationTable 5A - Condenser Pressure Drop 50BVC,J,Q UnitsTable 5B - Condenser Pressure Drop 50BVT,V,W UnitsTable 6A - Hot Water Pressure Drop 50BVC,E,J,K,Q UnitsTable 6B - Hot Water Pressure Drop 50BVT,U,V,W,X UnitsStep 5 - Complete Electrical Connections Table 7B - Economizer Pressure Drop Curveft wg, 50BVT,U,V,W,X Units a50-7270efTable 9A - Electrical Data - 50BVC,E,J,K,Q Table 9B - Electrical Data - 50BVT,U,V,W,X Two-StageCooling Units Fig. 24 - Typical Wiring 18 to 30 Ton Unitsa50-7272ef a50-7273ef Table 10 - Recommended Cablesa50-7164tf Fig. 26 - Field Terminal BlockInstallation Unit Discharge Location a50-7275efFig. 27 - Modular Unit VAV Control Panel a39-1867tSTART-UP Table 11 - Thermistor Resistance vs TemperatureValues for Supply-AirTemperature Sensor 10 Kilo- ohmCV Unit Start-Up Table 13 - Fan Performance - 50BVC,E,Q020Table 14 - Fan Performance - 50BVC,E,Q024 Table 15 - Fan Performance - 50BVC,E,Q028 Table 16 - Fan Performance - 50BVC,E,Q034 Table 17 - Fan Performance - 50BVT,U,V034 Table 17 - Fan Performance - 50BVT,U,V034 cont Table 18 - Fan Performance - 50BVT,U,V044 Table 19 - Fan Performance - 50BVT,U,V054 Table 19 - Fan Performance - 50BVT,U,V054 cont Table 20 - Fan Performance - 50BVT,U,V064 Table 20 - Fan Performance - 50BVT,U,V064 cont VAV Unit Start-Up OMNIZONE VPAC 02-06-04Fig. 32 - LID a50-7425efFig. 33 - 50BV VFD Display The LID display will show Year Table 23 - Software Points Table 21 - Controller Set PointsTable 22 - Controller Hardware Points Table 24 - Configuration Parameters Unoccupied space or return air temperature demand SERVICE MAINTENANCEa50-186tf Fig. 34 - Gravity Flow Methoda50-187tf Fig. 35 - Forced Circulation MethodEvaporator Fan Performance Adjustment TROUBLESHOOTINGCharging the System a50-7135tfPROBLEM POSSIBLE CAUSETable 28 - Unit Troubleshooting PROBLEMCORRECTION PROCEDURE POSSIBLE CAUSETable 31 - Clearing a Forced Input or Output Table 29 - CV Units LED Diagnostic CodesTable 30 - Forcing an Input or Output Page Page Page Page FIELD WIRING UNIT WIRINGPage FIELD WIRING WIRE LEGENDa50-7282ef TRANS-1FIELD WIRING PCB2 J1PCB1 FIELD WIRINGUNIT WIRING FIELD WIRING PCB1LEGEND AND NOTES FOR FIG Copyright 2008 Carrier Corporation Catalog NoForm 50BV-3SI 10-08START-UPCHECKLIST I. PRELIMINARY INFORMATIONII. PRE-START-UP CONTROLSIII.START-UP