Carrier 50BV020-064 specifications General, MAJOR SYSTEM COMPONENTS Constant Volume CV Units

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GENERAL

equipment. Follow all safety codes. Wear safety glasses and work gloves.

MAJOR SYSTEM COMPONENTS WARNING

Before performing service or maintenance operations on unit, turn off main power switch to unit and open all dis- connects. More than one disconnect switch may be required to deenergize this equipment. Electric shock haz- ard can cause injury or death.

Manual background CAUTION

Use care in handling, rigging, and setting bulky equipment.

GENERAL

Omnizone™ 50BV indoor packaged units are very flexible for a variety of applications. These self-contained units are available as water-cooled or remote air-cooled air conditioning units. The 50BV units are available with either constant vol- ume (CV) or variable air volume (VAV) controls. In addition, the 50BV unit is available as a water-cooled heat pump. Final- ly, Omnizone 50BV units are available in two cabinet styles. Nominal 18 through 30-ton units are constructed in a single- piece, unpainted galvanized cabinet. Nominal 30 through 60-ton units are available as modular units, and can be taken apart for easier installation. Modular units are built using an un- painted, galvanized steel cabinet with steel framework, and can be easily disassembled without breaking the refrigerant lines. See Table 1 for a model number reference by application.

Each unit contains multiple scroll compressors piped in separate refrigerant circuits. Each water-cooled circuit includes a coaxial (tube-in-tube) condenser, TXV (thermostatic expan- sion valve), individual evaporator coils, and all interconnecting piping. Water-cooled units are shipped fully charged with refrigerant. Remote air-cooled units are shipped with a nitrogen holding charge.

Each unit is equipped with one or two forward-curved cen- trifugal blowers, to ensure quiet air delivery to the conditioned space. Constant volume units operate at a single, adjustable fan speed and provide zone temperature control using a standard commercial thermostat. For VAV applications, the unit is sup- plied with a variable frequency drive(s) (VFD) that automati- cally adjusts blower speed to maintain a constant, adjustable duct static pressure. Compressors are automatically staged to provide supply air temperature control (VAV applications) or zone temperature control using a two-stage commercial ther- mostat (CV applications).

The 50BV units have removable access panels for easy servicing. These panels allow access to controls, compressors, condensers, VFD(s) (if applicable), evaporator motors, blow- ers, belts, pulleys, and refrigeration components.

MAJOR SYSTEM COMPONENTS

Constant Volume (CV) Units

MAIN CONTROL BOARD (MCB) — The main control board for the 50BVC, E, Q, T, U, and V units provides both controls and diagnostics including:

Condensate Overflow Protection prevents unit operation in the event that the drain pan clogs (optional sensors required).

Random Start provides a programmable start with a range of 30 to 60 seconds.

Anti-short Cycle Timer provides a 5-minute delay to pre- vent compressor short cycling.

Low Pressure Bypass Timer bypasses the low-pressure switch for 90 seconds to avoid nuisance trips during cold start-up.

High Pressure Switch Delay is a one-second delay that pre- vents nuisance trips at start-up.

Brownout/Surge/Power Interruption Protection is a 20-second moving scale that works in conjunction with the random start timer to delay unit start when a nuisance lock- out would otherwise have occurred. This allows the water pumps to restart and establish water flow.

Alarm Output contacts provide remote fault indication.

Test/Service Pin is a jumper that reduces all time delay settings to 6 seconds during troubleshooting or operation verification.

Reset occurs after a 5-minute delay when a fault condition occurs. When the timer expires, the unit will restart. If the same condition occurs a second time, the unit will be locked out.

Lockout Reset requires that the unit power be cycled at the unit controller via either the thermostat or unit disconnect.

NOTE: The refrigerant circuits on dual compressor models are completely independent. If either stage has a fault condi- tion the remaining stage will continue to operate without interruption. A freeze (optional sensor required) or condensate overflow lockout will shut down both refrigerant circuits.

LEDs are provided for diagnostic purposes.

Variable Air Volume (VAV) Units — The 50BVJ, K, W, and X units come equipped with a Carrier 6400 Comfort Controller and a VFD. Refer to the 50BV,XJ Controls, Opera- tion and Troubleshooting manual for details.

NOTE: The VAV units utilize face split coils and should not be operated below 50% of nominal airflow to prevent coil freezing.

Table 1 — Model Number Reference By Application Type

MODEL

TYPE*

AVAILABLE CAPACITY

CONSTRUCTION

CONTROLS

50BVC

Water-Cooled

18 to 30 nominal tons

Single-piece

CV

50BVE

Remote Air-Cooled

18 to 30 nominal tons

Single-piece

CV

50BVQ

Water-Cooled Heat Pump

18 to 30 nominal tons

Single-piece

CV

50BVJ

Water-Cooled

18 to 30 nominal tons

Single-piece

VAV

50BVK

Remote Air-Cooled

18 to 30 nominal tons

Single-piece

VAV

50BVT

Water-Cooled

30 to 60 nominal tons

Modular

CV

50BVU

Remote Air-Cooled

30 to 60 nominal tons

Modular

CV

50BVV

Water-Cooled Heat Pump

30 to 60 nominal tons

Modular

CV

50BVW

Water-Cooled

30 to 60 nominal tons

Modular

VAV

50BVX

Remote Air-Cooled

30 to 60 nominal tons

Modular

VAV

LEGEND

CV — Constant Volume VAV — Variable Air Volume

*All units are cooling only unless specified.

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Contents SAFETY CONSIDERATIONS Installation, Start-Upand Service InstructionsCONTENTS MAJOR SYSTEM COMPONENTS Constant Volume CV Units GENERALTable 2 - Modular Unit Shipping Table INSTALLATIONStep 1 - Complete Pre-InstallationChecks a50-7257efFig. 2 - 50BVC,J,Q020-034Dimensions Fig. 3 - 50BVE,K020-034Dimensions Fig. 4 - 50BVT,V,W034 High-BoyDimensions a50-8201Fig. 5 - 50BVT,V,W034 Low-BoyDimensions Fig. 6 - 50BVT,V,W044-064 High-BoyDimensions Fig. 7 - 50BVT,V,W044-064 Low-BoyDimensions Fig. 8 - 50BVU,X034 High-BoyDimensions Fig. 9 - 50BVU,X034 Low-BoyDimensions Fig. 10 - 50BVU,X044-064 High-BoyDimensions Fig. 11 - 50BVU,X044-064 Low-BoyDimensions NOTES 1.Dimensions in inches mm a50-7306efNOTES 1.Dimensions in inches mm a50-7307efSize 034 Units Size 044-064Units Shipping Weights lba50-8235 Table 3A - Physical Data - 50BVC,E,J,K,Q Table 3B - Physical Data - 50BVT,U,V,W,X Fig. 15 - Typical Fan Discharge Connections for Multiple Fan UnitsP/N 39EK20462 a50-7138efFig. 16 - Duct Static Pressure Probe a50-7267efa50-8253 Fig. 19 - DHS Limit Switch P/NStep 4 - Make Piping Connections Fig. 18 - DHS Pressure Limit LocationTable 5B - Condenser Pressure Drop Table 5A - Condenser Pressure Drop50BVC,J,Q Units 50BVT,V,W UnitsTable 6B - Hot Water Pressure Drop Table 6A - Hot Water Pressure Drop50BVC,E,J,K,Q Units 50BVT,U,V,W,X Unitsft wg, 50BVT,U,V,W,X Units Step 5 - Complete Electrical ConnectionsTable 7B - Economizer Pressure Drop Curve a50-7270efTable 9A - Electrical Data - 50BVC,E,J,K,Q Table 9B - Electrical Data - 50BVT,U,V,W,X Two-StageCooling Units Fig. 24 - Typical Wiring 18 to 30 Ton Unitsa50-7272ef a50-7164tf a50-7273efTable 10 - Recommended Cables Fig. 26 - Field Terminal BlockFig. 27 - Modular Unit VAV Control Panel Installation Unit Discharge Locationa50-7275ef a39-1867tValues for Supply-AirTemperature Sensor START-UPTable 11 - Thermistor Resistance vs Temperature 10 Kilo- ohmCV Unit Start-Up Table 13 - Fan Performance - 50BVC,E,Q020Table 14 - Fan Performance - 50BVC,E,Q024 Table 15 - Fan Performance - 50BVC,E,Q028 Table 16 - Fan Performance - 50BVC,E,Q034 Table 17 - Fan Performance - 50BVT,U,V034 Table 17 - Fan Performance - 50BVT,U,V034 cont Table 18 - Fan Performance - 50BVT,U,V044 Table 19 - Fan Performance - 50BVT,U,V054 Table 19 - Fan Performance - 50BVT,U,V054 cont Table 20 - Fan Performance - 50BVT,U,V064 Table 20 - Fan Performance - 50BVT,U,V064 cont VAV Unit Start-Up Fig. 32 - LID OMNIZONE VPAC02-06-04 a50-7425efFig. 33 - 50BV VFD Display The LID display will show Year Table 23 - Software Points Table 21 - Controller Set PointsTable 22 - Controller Hardware Points Table 24 - Configuration Parameters Unoccupied space or return air temperature demand SERVICE MAINTENANCEa50-187tf a50-186tfFig. 34 - Gravity Flow Method Fig. 35 - Forced Circulation MethodCharging the System Evaporator Fan Performance AdjustmentTROUBLESHOOTING a50-7135tfPROBLEM POSSIBLE CAUSECORRECTION PROCEDURE Table 28 - Unit TroubleshootingPROBLEM POSSIBLE CAUSETable 31 - Clearing a Forced Input or Output Table 29 - CV Units LED Diagnostic CodesTable 30 - Forcing an Input or Output Page Page Page Page FIELD WIRING UNIT WIRINGPage a50-7282ef FIELD WIRINGWIRE LEGEND TRANS-1FIELD WIRING PCB2 J1PCB1 FIELD WIRINGUNIT WIRING FIELD WIRING PCB1LEGEND AND NOTES FOR FIG Form 50BV-3SI Copyright 2008 Carrier CorporationCatalog No 10-08II. PRE-START-UP START-UPCHECKLISTI. PRELIMINARY INFORMATION CONTROLSIII.START-UP