Table 28 — Unit Troubleshooting
PROBLEM | POSSIBLE CAUSE | CORRECTION PROCEDURE | |
Unit Will Not Start. | Loss of unit power | Check power source. | |
|
| Check fuses, circuit breakers, disconnect switch. | |
|
| Check electrical contacts. | |
| Unit voltage not correct | Check and correct. | |
| Open fuse | Check for short circuit in unit. | |
| Open protection device | Check relays (phase monitor option), contacts, pressure switches. | |
| Unit or motor contactor out of order | Test and replace if necessary. | |
Fan Does Not Operate. | Contactor or relay overload or out of order | Test and replace if necessary. | |
| VFD not running | Perform VFD diagnostic test. | |
| Motor defective | Test and replace if necessary. | |
| Broken belt | Replace belt. | |
| Loose electrical contact | Tighten contact. | |
Compressor is Noisy, But | Under voltage | Check and correct. | |
Will Not Start. |
|
| |
Defect in compressor motor | Replace compressor. | ||
| |||
| Missing phase | Check and correct. | |
| Compressor seized | Check and replace if necessary. | |
Compressor Starts, | Compressor or contact defect | Test and replace if necessary. | |
But Does Not Continue |
|
| |
Unit is under charged | Check and correct any leaks. Add refrigerant. | ||
to Run. | |||
Unit is too big | Check load calculation. | ||
| |||
| Compressor is overloaded | Check protection device and replace. | |
|
| Check for missing phase. | |
|
| Check TXV. | |
|
| Check temperature in suction discharge line. | |
Unit is Noisy. | Compressor noise | Check TXV and replace if necessary. | |
|
| Compressor rotation incorrect; check and correct. | |
|
| Check internal noise. | |
| Tube vibration or condenser water problem | Check and correct. | |
| Unit panel or part vibrating | Check and tighten appropriate part. | |
Unit Runs Continuously, | Unit is too small | Check load calculation. | |
But Has Low Capacity. |
|
| |
Low refrigerant or noncondensing gas present | Check for leaks and add refrigerant or gas as necessary. | ||
| |||
| Compressor defect | Check pressure and amps. Replace if necessary. | |
| Insufficient flow of refrigerant in evaporator | Check filter drier and replace if necessary. | |
|
| Check TXV and adjust or replace if necessary. | |
|
| Check position of TXV bulb and equalizer. | |
| Oil in evaporator | Drain evaporator. | |
| Low airflow | Check filters, and clean or replace as necessary. | |
|
| Check coils, and clean as necessary. | |
|
| Check for restrictions in ductwork. | |
|
| Check fan rotation and adjust. | |
|
| Check fan motor. | |
|
| Check belts for wear. | |
High Discharge Pressure. | Low waterflow in condenser | Purge air. | |
| Dirty condenser tubes. | Clean condenser. | |
| High temperature in condenser water | Check water tower fans and pumps. | |
| Overcharged | Check and reclaim excess charge. | |
|
| Adjust subcooling. | |
| Noncondensing gas present | Verify and correct. | |
LEGEND |
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|
TXV — Thermostatic Expansion Valve
VFD — Variable Frequency Drive
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