Carrier 50BV020-064 Unit Troubleshooting, Problem, Possible Cause, Correction Procedure

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Table 28 — Unit Troubleshooting

PROBLEM

POSSIBLE CAUSE

CORRECTION PROCEDURE

Unit Will Not Start.

Loss of unit power

Check power source.

 

 

Check fuses, circuit breakers, disconnect switch.

 

 

Check electrical contacts.

 

Unit voltage not correct

Check and correct.

 

Open fuse

Check for short circuit in unit.

 

Open protection device

Check relays (phase monitor option), contacts, pressure switches.

 

Unit or motor contactor out of order

Test and replace if necessary.

Fan Does Not Operate.

Contactor or relay overload or out of order

Test and replace if necessary.

 

VFD not running

Perform VFD diagnostic test.

 

Motor defective

Test and replace if necessary.

 

Broken belt

Replace belt.

 

Loose electrical contact

Tighten contact.

Compressor is Noisy, But

Under voltage

Check and correct.

Will Not Start.

 

 

Defect in compressor motor

Replace compressor.

 

 

Missing phase

Check and correct.

 

Compressor seized

Check and replace if necessary.

Compressor Starts,

Compressor or contact defect

Test and replace if necessary.

But Does Not Continue

 

 

Unit is under charged

Check and correct any leaks. Add refrigerant.

to Run.

Unit is too big

Check load calculation.

 

 

Compressor is overloaded

Check protection device and replace.

 

 

Check for missing phase.

 

 

Check TXV.

 

 

Check temperature in suction discharge line.

Unit is Noisy.

Compressor noise

Check TXV and replace if necessary.

 

 

Compressor rotation incorrect; check and correct.

 

 

Check internal noise.

 

Tube vibration or condenser water problem

Check and correct.

 

Unit panel or part vibrating

Check and tighten appropriate part.

Unit Runs Continuously,

Unit is too small

Check load calculation.

But Has Low Capacity.

 

 

Low refrigerant or noncondensing gas present

Check for leaks and add refrigerant or gas as necessary.

 

 

Compressor defect

Check pressure and amps. Replace if necessary.

 

Insufficient flow of refrigerant in evaporator

Check filter drier and replace if necessary.

 

 

Check TXV and adjust or replace if necessary.

 

 

Check position of TXV bulb and equalizer.

 

Oil in evaporator

Drain evaporator.

 

Low airflow

Check filters, and clean or replace as necessary.

 

 

Check coils, and clean as necessary.

 

 

Check for restrictions in ductwork.

 

 

Check fan rotation and adjust.

 

 

Check fan motor.

 

 

Check belts for wear.

High Discharge Pressure.

Low waterflow in condenser

Purge air.

 

Dirty condenser tubes.

Clean condenser.

 

High temperature in condenser water

Check water tower fans and pumps.

 

Overcharged

Check and reclaim excess charge.

 

 

Adjust subcooling.

 

Noncondensing gas present

Verify and correct.

LEGEND

 

 

TXV — Thermostatic Expansion Valve

VFD — Variable Frequency Drive

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Contents SAFETY CONSIDERATIONS Installation, Start-Upand Service InstructionsCONTENTS GENERAL MAJOR SYSTEM COMPONENTS Constant Volume CV UnitsStep 1 - Complete Pre-InstallationChecks INSTALLATIONTable 2 - Modular Unit Shipping Table a50-7257efFig. 2 - 50BVC,J,Q020-034Dimensions Fig. 3 - 50BVE,K020-034Dimensions a50-8201 Fig. 4 - 50BVT,V,W034 High-BoyDimensionsFig. 5 - 50BVT,V,W034 Low-BoyDimensions Fig. 6 - 50BVT,V,W044-064 High-BoyDimensions Fig. 7 - 50BVT,V,W044-064 Low-BoyDimensions Fig. 8 - 50BVU,X034 High-BoyDimensions Fig. 9 - 50BVU,X034 Low-BoyDimensions Fig. 10 - 50BVU,X044-064 High-BoyDimensions Fig. 11 - 50BVU,X044-064 Low-BoyDimensions a50-7306ef NOTES 1.Dimensions in inches mma50-7307ef NOTES 1.Dimensions in inches mmSize 034 Units Size 044-064Units Shipping Weights lba50-8235 Table 3A - Physical Data - 50BVC,E,J,K,Q Table 3B - Physical Data - 50BVT,U,V,W,X Multiple Fan Units Fig. 15 - Typical Fan Discharge Connections forFig. 16 - Duct Static Pressure Probe a50-7138efP/N 39EK20462 a50-7267efStep 4 - Make Piping Connections Fig. 19 - DHS Limit Switch P/Na50-8253 Fig. 18 - DHS Pressure Limit Location50BVC,J,Q Units Table 5A - Condenser Pressure DropTable 5B - Condenser Pressure Drop 50BVT,V,W Units50BVC,E,J,K,Q Units Table 6A - Hot Water Pressure DropTable 6B - Hot Water Pressure Drop 50BVT,U,V,W,X UnitsTable 7B - Economizer Pressure Drop Curve Step 5 - Complete Electrical Connectionsft wg, 50BVT,U,V,W,X Units a50-7270efTable 9A - Electrical Data - 50BVC,E,J,K,Q Table 9B - Electrical Data - 50BVT,U,V,W,X Two-StageCooling Units Fig. 24 - Typical Wiring 18 to 30 Ton Unitsa50-7272ef Table 10 - Recommended Cables a50-7273efa50-7164tf Fig. 26 - Field Terminal Blocka50-7275ef Installation Unit Discharge LocationFig. 27 - Modular Unit VAV Control Panel a39-1867tTable 11 - Thermistor Resistance vs Temperature START-UPValues for Supply-AirTemperature Sensor 10 Kilo- ohmTable 13 - Fan Performance - 50BVC,E,Q020 CV Unit Start-UpTable 14 - Fan Performance - 50BVC,E,Q024 Table 15 - Fan Performance - 50BVC,E,Q028 Table 16 - Fan Performance - 50BVC,E,Q034 Table 17 - Fan Performance - 50BVT,U,V034 Table 17 - Fan Performance - 50BVT,U,V034 cont Table 18 - Fan Performance - 50BVT,U,V044 Table 19 - Fan Performance - 50BVT,U,V054 Table 19 - Fan Performance - 50BVT,U,V054 cont Table 20 - Fan Performance - 50BVT,U,V064 Table 20 - Fan Performance - 50BVT,U,V064 cont VAV Unit Start-Up 02-06-04 OMNIZONE VPACFig. 32 - LID a50-7425efFig. 33 - 50BV VFD Display The LID display will show Year Table 23 - Software Points Table 21 - Controller Set PointsTable 22 - Controller Hardware Points Table 24 - Configuration Parameters Unoccupied space or return air temperature demand MAINTENANCE SERVICEFig. 34 - Gravity Flow Method a50-186tfa50-187tf Fig. 35 - Forced Circulation MethodTROUBLESHOOTING Evaporator Fan Performance AdjustmentCharging the System a50-7135tfPOSSIBLE CAUSE PROBLEMPROBLEM Table 28 - Unit TroubleshootingCORRECTION PROCEDURE POSSIBLE CAUSETable 31 - Clearing a Forced Input or Output Table 29 - CV Units LED Diagnostic CodesTable 30 - Forcing an Input or Output Page Page Page Page UNIT WIRING FIELD WIRINGPage WIRE LEGEND FIELD WIRINGa50-7282ef TRANS-1PCB2 J1 FIELD WIRINGPCB1 FIELD WIRINGUNIT WIRING PCB1 FIELD WIRINGLEGEND AND NOTES FOR FIG Catalog No Copyright 2008 Carrier CorporationForm 50BV-3SI 10-08I. PRELIMINARY INFORMATION START-UPCHECKLISTII. PRE-START-UP CONTROLSIII.START-UP