Carrier 50BV020-064 A - Condenser Pressure Drop, 50BVC,J,Q Units, B - Condenser Pressure Drop

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Table 5A — Condenser Pressure Drop

Table 5A — Condenser Pressure Drop

50BVC,J,Q Units

FLOW RATE

SIZE 020

SIZE 024

SIZE 028

SIZE 034

(gpm)

 

Pressure

Drop (ft wg)

 

35

9.1

40

11.2

6.0

45

13.5

7.5

50

15.9

9.1

9.1

55

18.4

10.9

10.9

60

21.1

12.8

12.8

10.8

65

23.9

14.8

14.9

12.7

70

27.4

17.0

17.2

14.7

75

19.3

19.6

16.9

80

21.7

22.2

19.2

85

24.9

21.7

90

27.8

24.3

95

30.8

27.1

100

34.0

30.0

105

33.1

110

36.3

115

39.7

120

43.2

LEGEND

GPM — Flow Rate

PD — Pressure Drop (ft wg)

Table 5B — Condenser Pressure Drop

50BVT,V,W Units

FLOW RATE

SIZE 034

SIZE 044

SIZE 054

SIZE 064

(gpm)

 

Pressure

Drop (ft wg)

 

60

8.7

70

11.9

80

15.5

6.3

90

19.6

8.0

100

24.2

9.9

6.0

110

29.3

12.0

7.3

120

34.9

14.3

8.7

8.7

130

16.7

10.2

10.2

140

19.4

11.8

11.8

150

22.3

13.6

13.6

160

25.3

15.5

15.5

170

17.4

17.4

180

19.6

19.6

190

21.8

21.8

200

24.2

24.2

210

26.6

220

29.2

230

31.9

240

34.8

LEGEND

GPM — Flow Rate

PD — Pressure Drop (ft wg)

Pressure and temperature ports are recommended in both the supply and return lines for system flow balancing. These openings should be 5 to 10 pipe diameters from the unit water connections. For thorough mixing and temperature stabiliza- tion, wells in the water piping should extend at least 1/2 pipe diameter into the pipe. Measuring the condenser waterside pressure drop and referring to Tables 5A and 5B can help to properly set the water flow rate.

Improper fluid flow due to valving, piping, or improper pump operation constitutes abuse that may result in voiding of unit warranty. The manufacturer will not be responsible for damages or failures resulting from improper piping design or piping material selection.

EVAPORATOR CONDENSATE DRAIN — The condensate drain connection is 11/4-in. FPT and is located on the same side of the unit as the condenser water connections. See dimension drawings (Fig. 2-14) for exact location.

Drain lines should be pitched away from the unit with a minimum slope of 1/8-in. per foot and conform to all local and national codes.

A trap must be installed in the condensate line to ensure free condensate flow (units are not internally trapped). A vertical air vent is sometimes required to avoid air pockets.

Install a condensate-trapping drain line at the units drain connection. See Fig. 20 for correct drain layout.

a39-2371ef

P1

1/2 P1

Fig. 20 — Condensate Drain Layout

When calculating trap depth, remember that it is not the total static pressure but the upstream or downstream static resistance that is trapped against. For instance, when calculat- ing the trap depth for a cooling coil condensate pan, trap against the coil pressure drop in that coil section and any other pressure drops upstream of it.

If calculating the trap depth for the cooling coil, use the total static pressure drop (coil plus any other components upstream of it) plus 1 in. (P1 = negative static pressure + 1 in.), as shown in Fig. 21.

Traps must store enough condensate to prevent losing the drain seal at start-up. The “Minimum 1/2 P1” dimension ensures that enough condensate is stored.

Drain pans should be cleaned periodically to avoid the build-up of dirt and bacterial growth.

HOT WATER HEATING COIL (Optional) — A factory-installed one or 2-row hot water heating coil is available as an option. The coil is supplied with hot water from a boiler through separate pip- ing from the condenser water loop. All controls for heating opera- tion are field-supplied.

Piping should be in accordance with accepted industry standards and all components rated for the system pressure expected. Pipe the coils so that they will drain, and provide a drain and vent.

Always connect the supply to the top of the coil, and the return to the bottom. Refer to Fig. 2-14 for hot water supply and return piping locations.

Water coils should not be subjected to entering air tempera- tures below 38 F to prevent coil freeze-up. If air temperatures across the coil are going to be below this value, use a glycol or brine solution. Use a solution with the lowest concentration that will match the coldest air expected. Excess concentrations will greatly reduce coil capacity.

The return air duct system should be carefully designed to get adequate mixing of the return air and outdoor air streams to prevent cold spots on the coil that could freeze.

A 2 or 3-way, field-supplied modulating control valve, or a simple 2-position on-off valve may be used to control water flow. Select the valve based on the control valve manufacturer's recommendations for size and temperature rating. Select the control valve CV based on pressure drop and flow rate through the coil. This information is available from the VPACBuilder software program or Tables 6A and 6B.

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Contents CONTENTS Installation, Start-Upand Service InstructionsSAFETY CONSIDERATIONS MAJOR SYSTEM COMPONENTS Constant Volume CV Units GENERALTable 2 - Modular Unit Shipping Table INSTALLATIONStep 1 - Complete Pre-InstallationChecks a50-7257efFig. 2 - 50BVC,J,Q020-034Dimensions Fig. 3 - 50BVE,K020-034Dimensions Fig. 4 - 50BVT,V,W034 High-BoyDimensions a50-8201Fig. 5 - 50BVT,V,W034 Low-BoyDimensions Fig. 6 - 50BVT,V,W044-064 High-BoyDimensions Fig. 7 - 50BVT,V,W044-064 Low-BoyDimensions Fig. 8 - 50BVU,X034 High-BoyDimensions Fig. 9 - 50BVU,X034 Low-BoyDimensions Fig. 10 - 50BVU,X044-064 High-BoyDimensions Fig. 11 - 50BVU,X044-064 Low-BoyDimensions NOTES 1.Dimensions in inches mm a50-7306efNOTES 1.Dimensions in inches mm a50-7307efa50-8235 Shipping Weights lbSize 034 Units Size 044-064Units Table 3A - Physical Data - 50BVC,E,J,K,Q Table 3B - Physical Data - 50BVT,U,V,W,X Fig. 15 - Typical Fan Discharge Connections for Multiple Fan UnitsP/N 39EK20462 a50-7138efFig. 16 - Duct Static Pressure Probe a50-7267efa50-8253 Fig. 19 - DHS Limit Switch P/NStep 4 - Make Piping Connections Fig. 18 - DHS Pressure Limit LocationTable 5B - Condenser Pressure Drop Table 5A - Condenser Pressure Drop50BVC,J,Q Units 50BVT,V,W UnitsTable 6B - Hot Water Pressure Drop Table 6A - Hot Water Pressure Drop50BVC,E,J,K,Q Units 50BVT,U,V,W,X Unitsft wg, 50BVT,U,V,W,X Units Step 5 - Complete Electrical ConnectionsTable 7B - Economizer Pressure Drop Curve a50-7270efTable 9A - Electrical Data - 50BVC,E,J,K,Q Table 9B - Electrical Data - 50BVT,U,V,W,X a50-7272ef Fig. 24 - Typical Wiring 18 to 30 Ton UnitsTwo-StageCooling Units a50-7164tf a50-7273efTable 10 - Recommended Cables Fig. 26 - Field Terminal BlockFig. 27 - Modular Unit VAV Control Panel Installation Unit Discharge Locationa50-7275ef a39-1867tValues for Supply-AirTemperature Sensor START-UPTable 11 - Thermistor Resistance vs Temperature 10 Kilo- ohmCV Unit Start-Up Table 13 - Fan Performance - 50BVC,E,Q020Table 14 - Fan Performance - 50BVC,E,Q024 Table 15 - Fan Performance - 50BVC,E,Q028 Table 16 - Fan Performance - 50BVC,E,Q034 Table 17 - Fan Performance - 50BVT,U,V034 Table 17 - Fan Performance - 50BVT,U,V034 cont Table 18 - Fan Performance - 50BVT,U,V044 Table 19 - Fan Performance - 50BVT,U,V054 Table 19 - Fan Performance - 50BVT,U,V054 cont Table 20 - Fan Performance - 50BVT,U,V064 Table 20 - Fan Performance - 50BVT,U,V064 cont VAV Unit Start-Up Fig. 32 - LID OMNIZONE VPAC02-06-04 a50-7425efFig. 33 - 50BV VFD Display The LID display will show Year Table 22 - Controller Hardware Points Table 21 - Controller Set PointsTable 23 - Software Points Table 24 - Configuration Parameters Unoccupied space or return air temperature demand SERVICE MAINTENANCEa50-187tf a50-186tfFig. 34 - Gravity Flow Method Fig. 35 - Forced Circulation MethodCharging the System Evaporator Fan Performance AdjustmentTROUBLESHOOTING a50-7135tfPROBLEM POSSIBLE CAUSECORRECTION PROCEDURE Table 28 - Unit TroubleshootingPROBLEM POSSIBLE CAUSETable 30 - Forcing an Input or Output Table 29 - CV Units LED Diagnostic CodesTable 31 - Clearing a Forced Input or Output Page Page Page Page FIELD WIRING UNIT WIRINGPage a50-7282ef FIELD WIRINGWIRE LEGEND TRANS-1FIELD WIRING PCB2 J1UNIT WIRING FIELD WIRINGPCB1 FIELD WIRING PCB1LEGEND AND NOTES FOR FIG Form 50BV-3SI Copyright 2008 Carrier CorporationCatalog No 10-08II. PRE-START-UP START-UPCHECKLISTI. PRELIMINARY INFORMATION CONTROLSIII.START-UP