Carrier 50BV020-064 a50-7273ef, Recommended Cables, a50-7164tf, Field Terminal Block

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a50-7273ef

FIELD-SUPPLIED THERMOSTAT

C O Y1 Y2 R G

 

UNIT MODULE ‘A’

 

C

O Y1 Y3 R

G

PR1

PR2

UNIT MODULE ‘B’

C O Y2 Y4 R G

LEGEND

FC — Fan Contactor

PR — Pilot Relay

PR2

PR1

a50-7273ef

Remote Condenser Units Only

(#1)

FC1-4

FC1-5

 

 

PR1

(#2)

FC1-4

FC1-5

 

 

PR2

Fig. 25 — Typical Wiring 40 to 60 Ton Units (Two-Stage Cooling)

Table 10 — Recommended Cables

MANUFACTURER

PART NUMBER

Alpha

2413 or 5463

American

A22503

Belden

8772

Columbia

02525

NOTE: Conductors and drain wire must be at least 20 AWG (American Wire Gage), stranded, and tinned copper. Individual conductors must be insulated with PVC, PVC/nylon, vinyl, Teflon®*, or polyethylene. An aluminum/polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a minimum operating temperature range of –20 C to 60 C is required.

The communication bus shields must be tied together at each system element. If the communication bus is entirely within one building, the resulting continuous shield must be connected to ground at only one single point. If the communi- cation bus cable exits from one building and enters another building, the shields must be connected to the grounds at a lightning suppressor in each building (one point only).

Wiring Control Devices — Standard controls require no field wiring.

Standard controls for VAV applications include: duct static pressure (DSP), duct high static limit switch (DHS), compres- sor status (CSMUX), supply fan start/stop (SF), and supply fan speed (SPEED).

Field-installed devices and the factory-supplied supply air temperature sensor (required) will be wired to the field termi- nal block (TB2) provided. Refer to Fig. 26 and the following descriptions. This terminal is located in the control panel as shown in Fig. 27 and 28.

*Teflon is a registered trademark of E.I. du Pont de Nemours and Company.

SUPPLY AIR TEMPERATURE SENSOR (SAT) — The sup- ply air temperature sensor (Fig. 29) is used to measure the temperature of the air leaving the unit. The sensor should be located in the supply air duct, about 1 ft from the unit discharge connection (Fig. 30). On units with 2 fans, locate the sensor ap- proximately 5 duct diameters downstream from “pair of pants” duct connection, allowing for adequate mixing of supply air.

Mount the sensor as follows:

1.Remove the cover of the sensor junction box.

2.Drill a 7/16-in. hole at the selected location.

3.Install the sensor through the hole and secure using 2 no. 8 screws (provided). Do not overtighten.

4.Connect the sensor to the control box. Use an 18 or 20 AWG, 2 conductor, twisted pair cable. This cable is suitable for distances of up to 500 feet.

Connect the field wires to the supply air sensor using wire nuts or closed end style crimp connectors. Do not cut the sensor leads. Use the full length of lead supplied on the sensor.

In the control box, remove the jacket from the cable. Route the sensor wires over to the right hand side of the field terminal block (TB2). Strip the insulation back about 1/4-in. from each conductor. Connect the two wires to terminals 101 and 102 (SAT) on the terminal board. Polarity is not a consideration. See Table 11 for resistance vs. temperature values.

a50-7164tf

Fig. 26 — Field Terminal Block

28

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Contents CONTENTS Installation, Start-Upand Service InstructionsSAFETY CONSIDERATIONS MAJOR SYSTEM COMPONENTS Constant Volume CV Units GENERALINSTALLATION Step 1 - Complete Pre-InstallationChecksTable 2 - Modular Unit Shipping Table a50-7257efFig. 2 - 50BVC,J,Q020-034Dimensions Fig. 3 - 50BVE,K020-034Dimensions Fig. 4 - 50BVT,V,W034 High-BoyDimensions a50-8201Fig. 5 - 50BVT,V,W034 Low-BoyDimensions Fig. 6 - 50BVT,V,W044-064 High-BoyDimensions Fig. 7 - 50BVT,V,W044-064 Low-BoyDimensions Fig. 8 - 50BVU,X034 High-BoyDimensions Fig. 9 - 50BVU,X034 Low-BoyDimensions Fig. 10 - 50BVU,X044-064 High-BoyDimensions Fig. 11 - 50BVU,X044-064 Low-BoyDimensions NOTES 1.Dimensions in inches mm a50-7306efNOTES 1.Dimensions in inches mm a50-7307efa50-8235 Shipping Weights lbSize 034 Units Size 044-064Units Table 3A - Physical Data - 50BVC,E,J,K,Q Table 3B - Physical Data - 50BVT,U,V,W,X Fig. 15 - Typical Fan Discharge Connections for Multiple Fan Unitsa50-7138ef Fig. 16 - Duct Static Pressure ProbeP/N 39EK20462 a50-7267efFig. 19 - DHS Limit Switch P/N Step 4 - Make Piping Connectionsa50-8253 Fig. 18 - DHS Pressure Limit LocationTable 5A - Condenser Pressure Drop 50BVC,J,Q UnitsTable 5B - Condenser Pressure Drop 50BVT,V,W UnitsTable 6A - Hot Water Pressure Drop 50BVC,E,J,K,Q UnitsTable 6B - Hot Water Pressure Drop 50BVT,U,V,W,X UnitsStep 5 - Complete Electrical Connections Table 7B - Economizer Pressure Drop Curveft wg, 50BVT,U,V,W,X Units a50-7270efTable 9A - Electrical Data - 50BVC,E,J,K,Q Table 9B - Electrical Data - 50BVT,U,V,W,X a50-7272ef Fig. 24 - Typical Wiring 18 to 30 Ton UnitsTwo-StageCooling Units a50-7273ef Table 10 - Recommended Cablesa50-7164tf Fig. 26 - Field Terminal BlockInstallation Unit Discharge Location a50-7275efFig. 27 - Modular Unit VAV Control Panel a39-1867tSTART-UP Table 11 - Thermistor Resistance vs TemperatureValues for Supply-AirTemperature Sensor 10 Kilo- ohmCV Unit Start-Up Table 13 - Fan Performance - 50BVC,E,Q020Table 14 - Fan Performance - 50BVC,E,Q024 Table 15 - Fan Performance - 50BVC,E,Q028 Table 16 - Fan Performance - 50BVC,E,Q034 Table 17 - Fan Performance - 50BVT,U,V034 Table 17 - Fan Performance - 50BVT,U,V034 cont Table 18 - Fan Performance - 50BVT,U,V044 Table 19 - Fan Performance - 50BVT,U,V054 Table 19 - Fan Performance - 50BVT,U,V054 cont Table 20 - Fan Performance - 50BVT,U,V064 Table 20 - Fan Performance - 50BVT,U,V064 cont VAV Unit Start-Up OMNIZONE VPAC 02-06-04Fig. 32 - LID a50-7425efFig. 33 - 50BV VFD Display The LID display will show Year Table 22 - Controller Hardware Points Table 21 - Controller Set PointsTable 23 - Software Points Table 24 - Configuration Parameters Unoccupied space or return air temperature demand SERVICE MAINTENANCEa50-186tf Fig. 34 - Gravity Flow Methoda50-187tf Fig. 35 - Forced Circulation MethodEvaporator Fan Performance Adjustment TROUBLESHOOTINGCharging the System a50-7135tfPROBLEM POSSIBLE CAUSETable 28 - Unit Troubleshooting PROBLEMCORRECTION PROCEDURE POSSIBLE CAUSETable 30 - Forcing an Input or Output Table 29 - CV Units LED Diagnostic CodesTable 31 - Clearing a Forced Input or Output Page Page Page Page FIELD WIRING UNIT WIRINGPage FIELD WIRING WIRE LEGENDa50-7282ef TRANS-1FIELD WIRING PCB2 J1UNIT WIRING FIELD WIRINGPCB1 FIELD WIRING PCB1LEGEND AND NOTES FOR FIG Copyright 2008 Carrier Corporation Catalog NoForm 50BV-3SI 10-08START-UPCHECKLIST I. PRELIMINARY INFORMATIONII. PRE-START-UP CONTROLSIII.START-UP