Quinny 65040-AB Section III Installation, Moving the Unit to the Installation Site, Receiving

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Section III - Installation

•Receiving

•Moving the Unit to the Installation Site

•Location

•Piping Connections

•Manual Shutoff Valves

•Relief Valves

•Electrical

•Guards

•Water and Sewer Facilities at the Installation Site (Water-cooled models only)

•Fluid Level

•Compressor Rotation

•Fan Rotation

Moving the Unit to the Installation Site

When a forklift is used to move the unit to its installation site, use forklift slots provided in the side or end of the main frame. Use of chains and slings should be limited to the main frame. Do not attempt to lift the unit by attachment to any components.

!CAUTION

Improper lifting may result in component or system damage or personal injury. Follow good shop practices and safety procedures when moving the compressor.

Receiving

Upon receipt of the compressor, immediately inspect for any visible signs of damage which may have occurred in shipment. If damage is found at the time of delivery, have the delivering carrier make a notation on the freight bill and request a damage report. If the shipment is accepted and it is later found that the compressor unit was damaged, this is classified as concealed damage. If concealed damage is found, report it within 15 days of delivery to the delivering carrier, who must prepare a damage report. Itemized supporting papers are essential to filing a claim.

Read the compressor nameplate to be sure the compressor is the model and size ordered and that optionally ordered items are included.

Check the pressure relief valves to be sure they are adequate for the pressure at which you intend to operate.

Location

Locate the compressor on a level surface, indoors, in a clean, well lit and well ventilated area, free from excessive dust, dripping liquids, hydrocarbons, and toxic, corrosive or flammable gases. Allow sufficient space (four feet of clearance on all sides and top of the compressor) for safe and proper daily inspections and maintenance. The entire length of the base must be supported. Shim where necessary, but do not use wood. Quincy recommends installing closed cell foam between the base and the floor. The machine must be protected against freezing and excessive ambient temperatures. Sheltering from freezing temperatures is mandatory. Ambient temperature should not exceed 110°F (failure to heed this may result in a high air temperature shutdown). For air-cooled units, careful consideration of room size and shape must be done so that hot exhaust air from the fan does not recirculate within the room, causing the operating temperatures to rise. All models are intended for indoor installation.

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Quincy Compressor® - QSD™

 

 

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Contents QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Safety Precautions Section I GeneralSafety Alert Symbols Spare Parts Ordering InformationSection II Description General Description Compression Cycle and Air FlowMoisture Separator Cooling SystemLubricating Fluid System Water-cooledCapacity Control System Electrical System Back-up Control Shutdown ConditionsMain Power on Light IndicatorsSafety Sensors High Discharge Air Temperature LightsSection II Description Receiving Section III InstallationMoving the Unit to the Installation Site LocationPiping Connections Manual Shutoff Valve Piping Fit-upElectrical GuardsWater Flow Water QualityFluid Level Fan RotationStarting the Compressor Section IV Operating ProceduresPrior to Starting Stopping the Compressor Normal OperationTemperature Readings Water-cooled Pressure ReadingsStopping the Compressor Emergency Section V Preparing for Maintenance or Service This page Intentionally Left Blank Safety Fluid SpecificationsSection VI Servicing Air Filter Fluid LifePreparation for New Seal Installation Input Shaft SealSeal Installation Airend Sealing SystemPressure Switch Back-up Operating Mode Section VII Service AdjustmentsPressure Switch Adjusting Pressure SwitchThis page Intentionally Left Blank Back-up Mode Operation Section Viii Power$ync II OperationIntroduction to Power$ync Do not switch modes with power on the compressorSingle Machine Operational Modes Multiple Machine Operational ModeAuto Dual Time Delay Continuous RunPressure Settings Network Load Delay TimeNetwork Installation Connecting Cable to the Power$ync II Circuit BoardRocker Switch Settings Network Voltage Tests on Power$ync II Systems Network SetupUP/DOWN DEADBAND, F1 EDIT, Enter Return Power-up Displays Start-upSection Viii Power$ync II Operation Compressor in Back-up Mode U19 Memory Failure Contact Your Service RepresentativeDeadband Data Error Press F1 to Clear U19 Data Checksum Error Press F2 to UpdateU19 Data not Initialized Press F2 to Initialize Filter Needs Servicing Please Replace AS Soon AS Possible Additional Sensors Start-up DisplaysOperational Displays Compressor is StartingCompressor is Unloaded Minutes Left to Shutdown Compressor is UnloadedProgrammed Shutdown Compressor Mode of Operation Auto Dual Timed Stop Press F1 Compressor Settings and Maintenance DisplaysMode and Pressure Displays Press F2Read Pressure Settings pages 34-35 before Press F1 to change the load and unload pressuresMachine ID Setup Please Wait Network Configuration in ProgressMachine ID for this Compressor Press Enter to Accept Value UP/DOWN POSITION, F1 EDIT, Enter Return Before setting or changing a sequence, readSequence Network Data UP/DOWN Machine ID, Enter ReturnNetwork Configuration Menu DAY Monday SEQ AbcdDAY Monday SEQ To clear a particular sequence from the memory, press F1 Compressor Hourmeter Menu Compressor Hourmeters Filter Service HourmetersReset Service Hourmeters Intake Filter HoursPress F1 to Reset Fluid Hours Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnFluid Filter Hours Reset to Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTo SET Time and Date Compressor Maintenance Menu Compressor Control TestTime Menu To View Current Time Time and Date Menu Current Time on this ControlUnload Press HorsepowerCompressor Control Test Menu Unload Valve Test Press F1 Fluid PressCompressor Diagnostic Menu View Shutdown LOG Unit Configuration DateModem Baud Rate Setup Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence Indicator is lit, the indicator will remain lit Modem INITIALIZATION** InitF1 to EDIT/ENTER to Accept Value Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Shutdown Log Messages Emergency Stop PressedMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Section IX Troubleshooting Probable Causes Corrective Action Failure to StartSection IX Troubleshooting Unscheduled ShutdownProbable Causes Corrective Action Unscheduled Shutdown Probable Causes Corrective Action Low Air Delivery Frequent Air Cleaner CloggingHigh Discharge Air Temperature Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Water in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingExcessive Fluid in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlLow Delivery Pressure High Interstage PressureErroneous Displays Microprocessor Will Not Display MessagesSection X- Maintenance Schedule Interval ActionDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD
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