Quinny 65040-AB manual Safety Alert Symbols, Spare Parts Ordering Information

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Section I - General

Safety Alert Symbols

Serial/Model Identification Plate

IMPORTANT!

Throughout this manual we have identified key hazards. The following symbols identify the level of hazard seriousness:

! DANGER

Immediate hazards which will result in severe personal injury or death.

!WARNING

Hazards or unsafe practices which could result in personal injury or death.

Reference to the machine MODEL, SERIAL NUMBER and DATE OF ORIGINAL START-UP must be made in all communication relative to parts orders or warranty claim. A model/serial number plate is located on the frame OR IN the upper right corner of the control panel door.

Spare Parts Ordering Information

!CAUTION

Hazards or unsafe practices which could result in minor personal injury, product or property damage.

BFGoodrich, Quincy Compressor Division maintains replacement parts for Quincy compressors. A repair parts list is shipped with all new machines. Order parts from your Authorized Quincy distributor. Use only genuine Quincy replacement parts. Failure to do so may void warranty.

!DANGER

Air from this compressor will cause severe injury or death if used for breathing or food processing. Air used for these processes must meet OSHA 29 CFR 1910 OR FDA 21 XDE 178.3570 regulations.

Quincy Compressor® - QSD™	7

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Contents QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Section I General Safety PrecautionsSpare Parts Ordering Information Safety Alert SymbolsSection II Description Compression Cycle and Air Flow General DescriptionLubricating Fluid System Cooling SystemMoisture Separator Water-cooledCapacity Control System Electrical System Shutdown Conditions Back-up ControlSafety Sensors IndicatorsMain Power on Light High Discharge Air Temperature LightsSection II Description Moving the Unit to the Installation Site Section III InstallationReceiving LocationPiping Connections Piping Fit-up Manual Shutoff ValveGuards ElectricalWater Quality Water FlowFan Rotation Fluid LevelPrior to Starting Section IV Operating ProceduresStarting the Compressor Stopping the Compressor Normal OperationTemperature Readings Water-cooled Pressure ReadingsStopping the Compressor Emergency Section V Preparing for Maintenance or Service This page Intentionally Left Blank Safety Fluid SpecificationsSection VI Servicing Fluid Life Air FilterInput Shaft Seal Preparation for New Seal InstallationAirend Sealing System Seal InstallationPressure Switch Section VII Service AdjustmentsPressure Switch Back-up Operating Mode Adjusting Pressure SwitchThis page Intentionally Left Blank Introduction to Power$ync Section Viii Power$ync II OperationBack-up Mode Operation Do not switch modes with power on the compressorAuto Dual Time Delay Multiple Machine Operational ModeSingle Machine Operational Modes Continuous RunNetwork Load Delay Time Pressure SettingsConnecting Cable to the Power$ync II Circuit Board Network InstallationRocker Switch Settings Network Voltage Tests on Power$ync II Systems Network SetupUP/DOWN DEADBAND, F1 EDIT, Enter Return Start-up Power-up DisplaysSection Viii Power$ync II Operation U19 Memory Failure Contact Your Service Representative Compressor in Back-up ModeDeadband Data Error Press F1 to Clear U19 Data Checksum Error Press F2 to UpdateU19 Data not Initialized Press F2 to Initialize Filter Needs Servicing Please Replace AS Soon AS Possible Operational Displays Start-up DisplaysAdditional Sensors Compressor is StartingCompressor is Unloaded Minutes Left to Shutdown Compressor is UnloadedProgrammed Shutdown Mode and Pressure Displays Compressor Settings and Maintenance DisplaysCompressor Mode of Operation Auto Dual Timed Stop Press F1 Press F2Press F1 to change the load and unload pressures Read Pressure Settings pages 34-35 beforeMachine ID Setup Please Wait Network Configuration in ProgressMachine ID for this Compressor Press Enter to Accept Value Sequence Network Data Before setting or changing a sequence, readUP/DOWN POSITION, F1 EDIT, Enter Return UP/DOWN Machine ID, Enter ReturnNetwork Configuration Menu DAY Monday SEQ AbcdDAY Monday SEQ To clear a particular sequence from the memory, press F1 Reset Service Hourmeters Filter Service HourmetersCompressor Hourmeter Menu Compressor Hourmeters Intake Filter HoursFluid Filter Hours Reset to Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnPress F1 to Reset Fluid Hours Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTime Menu To View Current Time Compressor Maintenance Menu Compressor Control TestTo SET Time and Date Time and Date Menu Current Time on this ControlCompressor Control Test Menu Unload Valve Test Press F1 HorsepowerUnload Press Fluid PressModem Baud Rate Setup Unit Configuration DateCompressor Diagnostic Menu View Shutdown LOG Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence Indicator is lit, the indicator will remain lit Modem INITIALIZATION** InitF1 to EDIT/ENTER to Accept Value Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Emergency Stop Pressed Shutdown Log MessagesMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Probable Causes Corrective Action Failure to Start Section IX TroubleshootingUnscheduled Shutdown Section IX TroubleshootingProbable Causes Corrective Action Unscheduled Shutdown High Discharge Air Temperature Frequent Air Cleaner CloggingProbable Causes Corrective Action Low Air Delivery Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Excessive Fluid in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingWater in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlHigh Interstage Pressure Low Delivery PressureMicroprocessor Will Not Display Messages Erroneous DisplaysInterval Action Section X- Maintenance ScheduleDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD