Quinny 65040-AB manual Start-up Displays, Operational Displays, Additional Sensors

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Section VIII - Power$ync II™ Operation

Start-up Displays

Once the diagnostic program has determined that the compressor is ready to begin operation, the following display will prompt the user to start the machine:

STG 1 OUT TEMP______STG 2 IN TEMP______

2 STAGE VERSION 1.04

PRESS ENTER KEY TO SELECT MENU OR PRESS START BUTTON TO START COMPRESSOR

Each compressor is shipped from the factory with the start-up configuration that was noted on the order. If this configuration is satisfactory, press START to begin compressor operation. Should a change in the configuration be required, or should you desire to check that the proper configuration has been entered into the controller, press ENTER. At this menu, press the button sequence F1- DOWN-UP-ENTER to lock out all adjustment menus. With the control locked, all operational displays will be functional but access to adjustment menus will be stopped. When pressing this sequence of buttons, a message will appear warning that you have pressed the wrong button.

NOTICE

THE KEYBOARD IS SECURED AGAINST POSSIBLE UNINTENDED ALTERATIONS SEE MANUAL TO UNLOCK THIS FUNCTION

This is aimed at discouraging people from finding the combination to the lock by accident. Pressing the same sequence again will unlock the adjustment displays and menus. The purpose of this lockout feature is to prevent unauthorized personnel from making changes to any setting on the compressor.

The UP or DOWN arrow keys will access the auxiliary pressure sensor displays:

ADDITIONAL SENSORS

STG 1 OUT P______STG 2 OUT P______

FLUID PRESSURE______

UNITS: ______STG 2 OUT TEMP______

This display is of the pressure readings for STAGE 1 OUT, STAGE 2 OUT and the FLUID PRESSURE. These pressures provide verification of the normal operation of the compressor.

Operational Displays

When START is pressed, one of three displays should appear, depending on the mode of operation selected. If, however, the compressor has been manually stopped and an immediate restart is attempted, one of the following messages may appear:

WARNING COMPRESSOR IS STARTING

COMPRESSOR WILL START WHEN THE STAGE 2

DISCHARGE PRESSURE IS UNDER 10 PSI

STAGE 2 DISCHARGE PRES ________

To avoid starting against a load, the Power$ync II™ controller monitors the pressure in the Stage 2 discharge pipe. It will not allow the compressor to start until the pressure has been relieved (down to 10 PSIG) through the blowdown valve. When the pressure reaches that level, the compressor will restart without further action.

A starting display confirms that the compressor is starting and has all valves open:

STG 1 OUT TEMP______STG 2 IN TEMP______

COMPRESSOR IS STARTING

HOURS______STG 2 OUT TEMP______

Power$ync II™ checks for the proper rotation of the compressor at start-up. If the compressor is rotating in the wrong direction, the controller will shut the machine down and display the following message:

NOTICE

COMPRESSOR HAS SHUT DOWN

**NOTICE** POSSIBLE REVERSE ROTATION

REFER TO YOUR SERVICE MANUAL

Power$ync II™ checks for reverse rotation by watching the pressure rise in the STAGE 2 discharge. It will shut the compressor down if the STAGE 2 discharge pressure does not reach 8 PSIG within fifteen seconds of the time that the start button is pushed. If this message is displayed, disconnect and lockout and tag-out the power supply to the compressor. Remove two of the three leads supplying power to the starter. Reverse their position and reinstall them. Restore power to the compressor and begin the start-up procedure again.

Quincy Compressor® - QSD™

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Contents QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Section I General Safety PrecautionsSpare Parts Ordering Information Safety Alert SymbolsSection II Description Compression Cycle and Air Flow General DescriptionLubricating Fluid System Cooling SystemMoisture Separator Water-cooledCapacity Control System Electrical System Shutdown Conditions Back-up ControlSafety Sensors IndicatorsMain Power on Light High Discharge Air Temperature LightsSection II Description Moving the Unit to the Installation Site Section III InstallationReceiving LocationPiping Connections Piping Fit-up Manual Shutoff ValveGuards ElectricalWater Quality Water FlowFan Rotation Fluid LevelPrior to Starting Section IV Operating ProceduresStarting the Compressor Stopping the Compressor Normal OperationTemperature Readings Water-cooled Pressure ReadingsStopping the Compressor Emergency Section V Preparing for Maintenance or Service This page Intentionally Left Blank Safety Fluid SpecificationsSection VI Servicing Fluid Life Air FilterInput Shaft Seal Preparation for New Seal InstallationAirend Sealing System Seal InstallationPressure Switch Section VII Service AdjustmentsPressure Switch Back-up Operating Mode Adjusting Pressure SwitchThis page Intentionally Left Blank Introduction to Power$ync Section Viii Power$ync II OperationBack-up Mode Operation Do not switch modes with power on the compressorAuto Dual Time Delay Multiple Machine Operational ModeSingle Machine Operational Modes Continuous RunNetwork Load Delay Time Pressure SettingsConnecting Cable to the Power$ync II Circuit Board Network InstallationRocker Switch Settings Network Voltage Tests on Power$ync II Systems Network SetupUP/DOWN DEADBAND, F1 EDIT, Enter Return Start-up Power-up DisplaysSection Viii Power$ync II Operation U19 Memory Failure Contact Your Service Representative Compressor in Back-up ModeDeadband Data Error Press F1 to Clear U19 Data Checksum Error Press F2 to UpdateU19 Data not Initialized Press F2 to Initialize Filter Needs Servicing Please Replace AS Soon AS Possible Operational Displays Start-up DisplaysAdditional Sensors Compressor is StartingCompressor is Unloaded Minutes Left to Shutdown Compressor is UnloadedProgrammed Shutdown Mode and Pressure Displays Compressor Settings and Maintenance DisplaysCompressor Mode of Operation Auto Dual Timed Stop Press F1 Press F2Press F1 to change the load and unload pressures Read Pressure Settings pages 34-35 beforeMachine ID Setup Please Wait Network Configuration in ProgressMachine ID for this Compressor Press Enter to Accept Value Sequence Network Data Before setting or changing a sequence, readUP/DOWN POSITION, F1 EDIT, Enter Return UP/DOWN Machine ID, Enter ReturnNetwork Configuration Menu DAY Monday SEQ AbcdDAY Monday SEQ To clear a particular sequence from the memory, press F1 Reset Service Hourmeters Filter Service HourmetersCompressor Hourmeter Menu Compressor Hourmeters Intake Filter HoursFluid Filter Hours Reset to Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnPress F1 to Reset Fluid Hours Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTime Menu To View Current Time Compressor Maintenance Menu Compressor Control TestTo SET Time and Date Time and Date Menu Current Time on this ControlCompressor Control Test Menu Unload Valve Test Press F1 HorsepowerUnload Press Fluid PressModem Baud Rate Setup Unit Configuration DateCompressor Diagnostic Menu View Shutdown LOG Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence Indicator is lit, the indicator will remain lit Modem INITIALIZATION** InitF1 to EDIT/ENTER to Accept Value Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Emergency Stop Pressed Shutdown Log MessagesMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Probable Causes Corrective Action Failure to Start Section IX TroubleshootingUnscheduled Shutdown Section IX TroubleshootingProbable Causes Corrective Action Unscheduled Shutdown High Discharge Air Temperature Frequent Air Cleaner CloggingProbable Causes Corrective Action Low Air Delivery Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Excessive Fluid in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingWater in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlHigh Interstage Pressure Low Delivery PressureMicroprocessor Will Not Display Messages Erroneous DisplaysInterval Action Section X- Maintenance ScheduleDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD
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