Quinny 65040-AB manual Compressor is Unloaded Minutes Left to Shutdown, Programmed Shutdown

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Section VIII - Power$ync II™ Operation

The normal operating displays are dependent on the mode of operation selected. These displays include:

STG 1 OUT TEMP______STG 2 IN TEMP______

COMPRESSOR IS RUNNING IN AUTO DUAL MODE

PRESS ENTER KEY TO SELECT MENU HOURS______STG 2 OUT TEMP______

This display indicates that the compressor is running in the Auto Dual Mode and shows the total number of hours on the machine.

If the system air demand falls below a predetermined minimum, the compressor will unload and start a timer that will count down to shutdown. The following display indicates that condition:

STG 1 OUT TEMP______STG 2 IN TEMP______

COMPRESSOR IS UNLOADED MINUTES LEFT TO SHUTDOWN ➔

HOURS______STG. 2 OUT TEMP______

The countdown display will alert operators that the compressor is detecting little or no system air demand and is operating in the unloaded mode. It also displays the total time left until the unit shuts down and goes into standby mode.

If there is no demand for a predetermined amount of time, the compressor will turn off the main drive (and fan) motor and wait until additional air is required. If additional air usage is detected, the machine will restart automatically. While the compressor is in Standby Mode, the following message will be displayed:

STG 1 OUT TEMP______STG 2 IN TEMP______

COMPRESSOR HAS TIMED OUT AND SHUT DOWN **WARNING** WILL RESTART AUTOMATICALLY WHEN LINE PRESSURE IS______PSIG

Continuous Run Mode is the second primary operational Mode and is identical to Auto Dual Mode except the compressor will not turn itself off and go into Standby Mode. When the system demand falls below a preset minimum, the compressor will unload, but it will continue to run. The following display indicates an unloaded condition:

STG 1 OUT TEMP______STG 2 IN TEMP______

COMPRESSOR IS UNLOADED

HOURS______STG 2 OUT TEMP______

The last of the three primary operational mode displays indicates that the compressor has been setup to run with other Power$ync II™ machines in a network. This Network Mode allows several machines to work together to deliver the greatest number of CFM for the least amount of power input. The following display indicates that the compressor has been setup for this type of operation:

STG 1 OUT TEMP______STG 2 IN TEMP______

RUNNING IN NETWORK MODE POSITION___ OF___

PRESS ENTER KEY TO SELECT MENU

HOURS______STG 2 OUT TEMP______

Besides indicating that the machine is running in a network, this display also indicates the position in that network assigned to this particular unit. Units running in Network Mode will load, unload and shutdown similar to Auto Dual Mode.

The following display in the operational group indicates that SHUTDOWN has been pressed.

STG 1 OUT TEMP______STG 2 IN TEMP______

PROGRAMMED SHUTDOWN

HOURS______STG 2 OUT TEMP______

If Continuous Run Mode has been selected, the following message will be displayed after the compressor is started:

STG 1 OUT TEMP______STG 2 IN TEMP______

RUNNING IN CONTINUOUS RUN MODE PRESS ENTER KEY TO SELECT MENU HOURS______STG 2 OUT TEMP______

This display indicates that the compressor has been intentionally turned off and has not experienced an emergency shutdown. When SHUTDOWN is pressed, the controller will open the bypass valves to unload the compressor and then open the blowdown valve to vent the pressure in the system piping. When the pressure has been vented, the

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Quincy Compressor® - QSD™

 

 

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Contents QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Safety Precautions Section I GeneralSafety Alert Symbols Spare Parts Ordering InformationSection II Description General Description Compression Cycle and Air FlowMoisture Separator Cooling SystemLubricating Fluid System Water-cooledCapacity Control System Electrical System Back-up Control Shutdown ConditionsMain Power on Light IndicatorsSafety Sensors High Discharge Air Temperature LightsSection II Description Receiving Section III InstallationMoving the Unit to the Installation Site LocationPiping Connections Manual Shutoff Valve Piping Fit-upElectrical GuardsWater Flow Water QualityFluid Level Fan RotationStarting the Compressor Section IV Operating ProceduresPrior to Starting Stopping the Compressor Normal OperationPressure Readings Temperature Readings Water-cooledStopping the Compressor Emergency Section V Preparing for Maintenance or Service This page Intentionally Left Blank Fluid Specifications SafetySection VI Servicing Air Filter Fluid LifePreparation for New Seal Installation Input Shaft SealSeal Installation Airend Sealing SystemPressure Switch Back-up Operating Mode Section VII Service AdjustmentsPressure Switch Adjusting Pressure SwitchThis page Intentionally Left Blank Back-up Mode Operation Section Viii Power$ync II OperationIntroduction to Power$ync Do not switch modes with power on the compressorSingle Machine Operational Modes Multiple Machine Operational ModeAuto Dual Time Delay Continuous RunPressure Settings Network Load Delay TimeNetwork Installation Connecting Cable to the Power$ync II Circuit BoardRocker Switch Settings Network Setup Network Voltage Tests on Power$ync II SystemsUP/DOWN DEADBAND, F1 EDIT, Enter Return Power-up Displays Start-upSection Viii Power$ync II Operation Compressor in Back-up Mode U19 Memory Failure Contact Your Service RepresentativeU19 Data Checksum Error Press F2 to Update Deadband Data Error Press F1 to ClearU19 Data not Initialized Press F2 to Initialize Filter Needs Servicing Please Replace AS Soon AS Possible Additional Sensors Start-up DisplaysOperational Displays Compressor is StartingCompressor is Unloaded Compressor is Unloaded Minutes Left to ShutdownProgrammed Shutdown Compressor Mode of Operation Auto Dual Timed Stop Press F1 Compressor Settings and Maintenance DisplaysMode and Pressure Displays Press F2Read Pressure Settings pages 34-35 before Press F1 to change the load and unload pressuresPlease Wait Network Configuration in Progress Machine ID SetupMachine ID for this Compressor Press Enter to Accept Value UP/DOWN POSITION, F1 EDIT, Enter Return Before setting or changing a sequence, readSequence Network Data UP/DOWN Machine ID, Enter ReturnDAY Monday SEQ Abcd Network Configuration MenuDAY Monday SEQ To clear a particular sequence from the memory, press F1 Compressor Hourmeter Menu Compressor Hourmeters Filter Service HourmetersReset Service Hourmeters Intake Filter HoursPress F1 to Reset Fluid Hours Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnFluid Filter Hours Reset to Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTo SET Time and Date Compressor Maintenance Menu Compressor Control TestTime Menu To View Current Time Time and Date Menu Current Time on this ControlUnload Press HorsepowerCompressor Control Test Menu Unload Valve Test Press F1 Fluid PressCompressor Diagnostic Menu View Shutdown LOG Unit Configuration DateModem Baud Rate Setup Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence Modem INITIALIZATION** Init Indicator is lit, the indicator will remain litF1 to EDIT/ENTER to Accept Value Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Shutdown Log Messages Emergency Stop PressedMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Section IX Troubleshooting Probable Causes Corrective Action Failure to StartSection IX Troubleshooting Unscheduled ShutdownProbable Causes Corrective Action Unscheduled Shutdown Probable Causes Corrective Action Low Air Delivery Frequent Air Cleaner CloggingHigh Discharge Air Temperature Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Water in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingExcessive Fluid in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlLow Delivery Pressure High Interstage PressureErroneous Displays Microprocessor Will Not Display MessagesSection X- Maintenance Schedule Interval ActionDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD
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