Quinny 65040-AB manual Section Viii Power$ync II Operation

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Section VIII - Power$ync II™ Operation

Detected problems that will prevent the Power$ync II™ controller from allowing the compressor to operate include:

NOTICE

STG 2 DISCH PRESSURE SENSOR HAS FAILED

REFER TO YOUR SERVICE MANUAL OR

CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

PACKAGE PRESSURE SENSOR HAS FAILED

REFER TO YOUR SERVICE MANUAL OR

CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

FLUID PRESSURE SENSOR HAS FAILED REFER TO YOUR SERVICE MANUAL OR CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

STG 1 DISCH PRESSURE SENSOR HAS FAILED

REFER TO YOUR SERVICE MANUAL OR

CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

PACKAGE DISCHARGE RTD SENSOR HAS FAILED

REFER TO YOUR SERVICE MANUAL OR

CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

STG 1 DISCH RTD SENSOR HAS FAILED REFER TO YOUR SERVICE MANUAL OR CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

STG 2 DISCH RTD SENSOR HAS FAILED REFER TO YOUR SERVICE MANUAL OR CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

STG 1 INPUT RTD SENSOR HAS FAILED REFER TO YOUR SERVICE MANUAL OR CONTACT YOUR SERVICE REPRESENTATIVE

NOTICE

STG 2 INPUT RTD SENSOR HAS FAILED REFER TO YOUR SERVICE MANUAL OR CONTACT YOUR SERVICE REPRESENTATIVE

These displays indicate that the computer did not get a valid signal from a sensor or transducer. There are two probable causes: a disconnected wire or a failed sensor or transducer. Disconnect

the main power supply to the compressor and check the connection at the temperature probe and the controller. If a loose connection is found, correct the problem and repeat the start-up procedure. If all connections are tight, the problem is a failed sensor or transducer. If a spare part is available, replace and repeat the start-up process. If no spare part is available, contact a service representative. The compressor can be operated in Back-up Mode.

NOTICE

A MOTOR OVERLOAD IS TRIPPED

REFER TO YOUR SERVICE MANUAL OR

CONTACT YOUR SERVICE REPRESENTATIVE

This display indicates that either the main drive motor overload or the fan motor overload was found to be in the tripped position. The controller will also read a loose connection to the overload as a tripped overload. Disconnect the main power supply to the compressor, check all wiring on the overload for tightness and check the wiring at the controller. Correct the condition responsible for the tripped overload, reset the overload and repeat the start-up procedure. If the problem persists, contact your service representative.

NOTICE

RELAY BOARD COMMUNICATIONS FAILURE

REFER TO YOUR SERVICE MANUAL OR

CONTACT YOUR SERVICE REPRESENTATIVE

This message will appear if the main computer cannot properly communicate with the relay board located in the main electrical enclosure box (below the Power$ync II™ control panel). Disconnect the main power supply to the compressor, check that all cables to and from the relay board are tight and then repeat the start-up procedure. If the problem persists, contact your service representative. The compressor can be operated in Back-up Mode.

Quincy Compressor® - QSD™

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Contents QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Section I General Safety PrecautionsSpare Parts Ordering Information Safety Alert SymbolsSection II Description Compression Cycle and Air Flow General DescriptionLubricating Fluid System Cooling SystemMoisture Separator Water-cooledCapacity Control System Electrical System Shutdown Conditions Back-up ControlSafety Sensors IndicatorsMain Power on Light High Discharge Air Temperature LightsSection II Description Moving the Unit to the Installation Site Section III InstallationReceiving LocationPiping Connections Piping Fit-up Manual Shutoff ValveGuards ElectricalWater Quality Water FlowFan Rotation Fluid LevelPrior to Starting Section IV Operating ProceduresStarting the Compressor Stopping the Compressor Normal OperationStopping the Compressor Emergency Temperature Readings Water-cooledPressure Readings Section V Preparing for Maintenance or Service This page Intentionally Left Blank Section VI Servicing SafetyFluid Specifications Fluid Life Air FilterInput Shaft Seal Preparation for New Seal InstallationAirend Sealing System Seal InstallationPressure Switch Section VII Service AdjustmentsPressure Switch Back-up Operating Mode Adjusting Pressure SwitchThis page Intentionally Left Blank Introduction to Power$ync Section Viii Power$ync II OperationBack-up Mode Operation Do not switch modes with power on the compressorAuto Dual Time Delay Multiple Machine Operational ModeSingle Machine Operational Modes Continuous RunNetwork Load Delay Time Pressure SettingsConnecting Cable to the Power$ync II Circuit Board Network InstallationRocker Switch Settings UP/DOWN DEADBAND, F1 EDIT, Enter Return Network Voltage Tests on Power$ync II SystemsNetwork Setup Start-up Power-up DisplaysSection Viii Power$ync II Operation U19 Memory Failure Contact Your Service Representative Compressor in Back-up ModeU19 Data not Initialized Press F2 to Initialize Deadband Data Error Press F1 to ClearU19 Data Checksum Error Press F2 to Update Filter Needs Servicing Please Replace AS Soon AS Possible Operational Displays Start-up DisplaysAdditional Sensors Compressor is StartingProgrammed Shutdown Compressor is Unloaded Minutes Left to ShutdownCompressor is Unloaded Mode and Pressure Displays Compressor Settings and Maintenance DisplaysCompressor Mode of Operation Auto Dual Timed Stop Press F1 Press F2Press F1 to change the load and unload pressures Read Pressure Settings pages 34-35 beforeMachine ID for this Compressor Press Enter to Accept Value Machine ID SetupPlease Wait Network Configuration in Progress Sequence Network Data Before setting or changing a sequence, readUP/DOWN POSITION, F1 EDIT, Enter Return UP/DOWN Machine ID, Enter ReturnDAY Monday SEQ Network Configuration MenuDAY Monday SEQ Abcd To clear a particular sequence from the memory, press F1 Reset Service Hourmeters Filter Service HourmetersCompressor Hourmeter Menu Compressor Hourmeters Intake Filter HoursFluid Filter Hours Reset to Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnPress F1 to Reset Fluid Hours Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTime Menu To View Current Time Compressor Maintenance Menu Compressor Control TestTo SET Time and Date Time and Date Menu Current Time on this ControlCompressor Control Test Menu Unload Valve Test Press F1 HorsepowerUnload Press Fluid PressModem Baud Rate Setup Unit Configuration DateCompressor Diagnostic Menu View Shutdown LOG Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence F1 to EDIT/ENTER to Accept Value Indicator is lit, the indicator will remain litModem INITIALIZATION** Init Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Emergency Stop Pressed Shutdown Log MessagesMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Probable Causes Corrective Action Failure to Start Section IX TroubleshootingUnscheduled Shutdown Section IX TroubleshootingProbable Causes Corrective Action Unscheduled Shutdown High Discharge Air Temperature Frequent Air Cleaner CloggingProbable Causes Corrective Action Low Air Delivery Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Excessive Fluid in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingWater in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlHigh Interstage Pressure Low Delivery PressureMicroprocessor Will Not Display Messages Erroneous DisplaysInterval Action Section X- Maintenance ScheduleDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD
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