Quinny 65040-AB manual Air Filter, Fluid Life

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Section VI - Servicing

Fluid Life

Fluid Filter

Quinsyn GL or GLF fluid can be used for one (1) year or 8,000 hours depending upon application and recommendations from the fluid analysis. Draining of the fluid should be done while the fluid is hot to carry away more impurities. It is strongly suggested that a reputable fluid analysis program be followed to establish fluid change intervals.

A free fluid analysis service is provided with the use of Quinsyn GL or Quinsyn GLF fluid. This analysis provides important information regarding the performance of the fluid and assists in detecting any special problems which might arise. Fluid samples should be taken at the time of fluid filter changes or at 1,000 hour intervals. Fluid sample bottles, labels and instructions are provided with the compressor package at the time of shipment. Additional sample bottles may be purchased through your distributor.

!WARNING

Hot fluid under pressure could cause death or serious injury. Do not remove the fluid fill plug and attempt to add fluid to the fluid reservoir while the compressor is in operation or when the system is under pressure. Be sure that the compressor’s red mushroom stop button is pushed in and that the main power disconnect switch is in the off position and locked out to assure that the compressor will not start automatically or by accident. Close unit shut-off valve to eliminate buffing air venting.

The fluid filter is a spin on, full flow unit. Replacement of the filter requires spinning off the complete cartridge and replacing it with a new one. USE GENUINE

QUINCY REPLACEMENT FILTERS ONLY.

The initial filter change should occur after the first 500 hours of operation. During normal service, the filter cartridge should be replaced under the following conditions, whichever occurs first:

•As indicated by the fluid filter maintenance indicator when the fluid is up to it’s operating temperature.

•Every 1,000 hours.

•Every fluid change.

Air Filter

A heavy-duty air filter is standard on all QSD™ compressors. This air filter uses a dry type element. Air passes through the filter element with an efficiency of 99.9% (as tested by SAE J726 test code specifications). To change the element, unscrew the strap bolts and remove and replace the old element. Tighten the bolts snugly after making certain the element is seated correctly on its mounting base.

NOTE

Intake filtration equipment supplied from the factory may not be adequate for extremely dirty applications or some forms of dust or vapors. It is the customer’s responsibility to provide adequate filtration for those conditions. Warranty will be void if a failure is determined to be caused by inadequate filtration.

Quincy Compressor® - QSD™

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Contents QSD Series Page Table of Contents Section V Maintenance or Service Preparation Standard Warranty Dimensional Data air-cooled Dimensional Data water-cooled Section I General Safety PrecautionsSpare Parts Ordering Information Safety Alert SymbolsSection II Description Compression Cycle and Air Flow General DescriptionLubricating Fluid System Cooling SystemMoisture Separator Water-cooledCapacity Control System Electrical System Shutdown Conditions Back-up ControlSafety Sensors IndicatorsMain Power on Light High Discharge Air Temperature LightsSection II Description Moving the Unit to the Installation Site Section III InstallationReceiving LocationPiping Connections Piping Fit-up Manual Shutoff ValveGuards ElectricalWater Quality Water FlowFan Rotation Fluid LevelPrior to Starting Section IV Operating ProceduresStarting the Compressor Stopping the Compressor Normal OperationStopping the Compressor Emergency Temperature Readings Water-cooledPressure Readings Section V Preparing for Maintenance or Service This page Intentionally Left Blank Section VI Servicing SafetyFluid Specifications Fluid Life Air FilterInput Shaft Seal Preparation for New Seal InstallationAirend Sealing System Seal InstallationPressure Switch Section VII Service AdjustmentsPressure Switch Back-up Operating Mode Adjusting Pressure SwitchThis page Intentionally Left Blank Introduction to Power$ync Section Viii Power$ync II OperationBack-up Mode Operation Do not switch modes with power on the compressorAuto Dual Time Delay Multiple Machine Operational ModeSingle Machine Operational Modes Continuous RunNetwork Load Delay Time Pressure SettingsConnecting Cable to the Power$ync II Circuit Board Network InstallationRocker Switch Settings UP/DOWN DEADBAND, F1 EDIT, Enter Return Network Voltage Tests on Power$ync II SystemsNetwork Setup Start-up Power-up DisplaysSection Viii Power$ync II Operation U19 Memory Failure Contact Your Service Representative Compressor in Back-up ModeU19 Data not Initialized Press F2 to Initialize Deadband Data Error Press F1 to ClearU19 Data Checksum Error Press F2 to Update Filter Needs Servicing Please Replace AS Soon AS Possible Operational Displays Start-up DisplaysAdditional Sensors Compressor is StartingProgrammed Shutdown Compressor is Unloaded Minutes Left to ShutdownCompressor is Unloaded Mode and Pressure Displays Compressor Settings and Maintenance DisplaysCompressor Mode of Operation Auto Dual Timed Stop Press F1 Press F2Press F1 to change the load and unload pressures Read Pressure Settings pages 34-35 beforeMachine ID for this Compressor Press Enter to Accept Value Machine ID SetupPlease Wait Network Configuration in Progress Sequence Network Data Before setting or changing a sequence, readUP/DOWN POSITION, F1 EDIT, Enter Return UP/DOWN Machine ID, Enter ReturnDAY Monday SEQ Network Configuration MenuDAY Monday SEQ Abcd To clear a particular sequence from the memory, press F1 Reset Service Hourmeters Filter Service HourmetersCompressor Hourmeter Menu Compressor Hourmeters Intake Filter HoursFluid Filter Hours Reset to Press Enter to Return Press F1 to Reset Fluid Filter Hours Press Enter to ReturnPress F1 to Reset Fluid Hours Press Enter to Return Fluid Hours Reset to Press Enter to ReturnTime Menu To View Current Time Compressor Maintenance Menu Compressor Control TestTo SET Time and Date Time and Date Menu Current Time on this ControlCompressor Control Test Menu Unload Valve Test Press F1 HorsepowerUnload Press Fluid PressModem Baud Rate Setup Unit Configuration DateCompressor Diagnostic Menu View Shutdown LOG Network DiagnosticSection Viii Power$ync II Operation ETOL00 FTOL00 Network Connection Data Confidence F1 to EDIT/ENTER to Accept Value Indicator is lit, the indicator will remain litModem INITIALIZATION** Init Compressor has Shut Down Emergency Stop Button WAS Pressed Sequence Data Error Press F1 to Clear Schedule Data Error Compressor has Shut Down Take Corrective Action Back-up Mode until all faults have been corrected Inlet Temp Fluid Pressure STG 1 OUT Temp STG 2 in Temp Emergency Stop Pressed Shutdown Log MessagesMotor Overload STG 2 Discharge RTD Failure Control log has no entries at that point Probable Causes Corrective Action Failure to Start Section IX TroubleshootingUnscheduled Shutdown Section IX TroubleshootingProbable Causes Corrective Action Unscheduled Shutdown High Discharge Air Temperature Frequent Air Cleaner CloggingProbable Causes Corrective Action Low Air Delivery Frequent Fluid Filter CloggingCompressor does not Unload when there is no Air Demand Too Rapid Cycling Between Load and Unload Excessive Fluid in Buffing Air Vent Bowls Pressure Relief Valve ExhaustingWater in Buffing Air Vent Bowls Excessive Fluid in Gearbox Vent BowlHigh Interstage Pressure Low Delivery PressureMicroprocessor Will Not Display Messages Erroneous DisplaysInterval Action Section X- Maintenance ScheduleDaily Operating Record Quincy Compressor QSD Quincy Compressor QSD
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