Ingersoll-Rand 2000P owner manual Beltadjustment, Electric Drain Maintenance, Tank Inspection

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BELTADJUSTMENT

CHECKING BELT TENSION. Check belt tension should be occasionally, especially if looseness is suspected. New belts must also be properly tensioned upon installation.

TENSIONING BELTS. Belt tensioning can be achieved by loosening the motor anchor screws, pushing the motor away from the pump, and retightening the motor anchor screws. Some units are equipped with a belt tensioning bolt that, when turned, pulls the motor away from the pump. Otherwise, the motor can be easily moved by placing a prying tool beneath it. A commercially available spreader or other belt tensioning device can also be helpful.

Follow the procedures outlined below to correctly set and measure tension.

1.Measure the span length (t) of the drive.

2.Determine the amount of deflection (in inches) required to measure deflection force (in pounds) by multiplying the span length (t) by 1/ 64. For example, a 32” span length multiplied by 1/64 equals 1/2” of deflection required to measure deflection force.

3.Lay a straight edge across the top outer surface of the belt drive from pulley to sheave.

4.At the center of the span, perpendicular to the belt, apply pressure to the outer surface of the belt with a tension gauge. Force the belt to the predetermined deflection calculated in step 2. Compare the reading on the tension gauge to the BELT TENSION TABLE in the DIAGRAMS & TABLES section.

Ensure the pulley and sheave are properly aligned and the motor anchor screws are adequately retightened prior to restarting the compressor.

aCAUTION

Improper pulley/sheave alignment and belt

 

tension can result in motor overload,

 

excessive vibration, and premature belt and/or

 

bearing failure.

9

To prevent these problems from occurring, ensure the pulley and sheave are aligned and belt tension is satisfactory after installing new belts or tensioning existing belts.

ELECTRIC DRAIN MAINTENANCE

NOTE:

The following maintenance schedule has been

 

developed for typical applications.

 

Maintenance intervals should be shortened in

 

harsher environments.

DRAIN VALVE MAINTENANCE SCHEDULE

DAILY

Test the valve for proper

 

operation. Clean the filter

 

screen if needed.

MONTHLY (EVERY 30 DAYS)

Clean the filter screen.

 

 

To clean the filter screen, perform the following steps:

1.Close the strainer ball valve completely to isolate it from the air receiver tank.

2.Press the TEST button on the timer to vent the pressure remaining in the valve. Repeat until all pressure is removed.

aCAUTION! High pressure air can cause injury from flying debris. Ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning.

3.Remove the plug from the strainer with a suitable wrench. If you hear air escaping from the cleaning port, STOP IMMEDIATELY and repeat steps 1 and 2.

4.Remove the stainless steel filter screen and clean it. Remove any debris that may be in the strainer body before replacing the filter screen.

5.Replace plug and tighten with wrench.

Strainer Ball Valve

6.When putting the EDV-2000 back into service, press the TEST button to confirm proper function.

TANK INSPECTION

The life of an air receiver tank is dependent upon several factors including, but not limited to, operating conditions, ambient environments, and the level of maintenance. The exact effect of these factors on tank life is difficult to predict; therefore, Ingersoll-Rand recommends that you schedule a certified tank inspection within the first five years of compressor service. To arrange a tank inspection, contact Ingersoll-Rand.

If the tank has not been inspected within the first 10 years of compressor service, the receiver must be taken out of service until it has passed inspection. Tanks that fail to meet requirements must be replaced.

aWARNING

Failure to replace a rusted air receiver tank

 

could result in air receiver tank rupture or

 

explosion, which could cause substantial

 

property damage, severe personal injury, or

 

death. Never modify or repair tank. Obtain

 

replacement from service center.

http://air.irco.com

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Contents General Information SafetyReceipt & Inspection InstallationAdditionalreferences SelectingalocationInstalling Discharge Piping Installing Remote AIR Inlet PipingTypical Remote Air Inlet Piping Not RecommendedInstalling Electrical Wiring Electric Motor Units Compressor Lubrication= Full level = ADD level Operation LOW OIL Level SwitchIntermittent Duty Formula START-UP Electric Motor Driven ModlesElectric Drain Timer Settings Pressure Switch AdjustmentOIL Pressure Adjustment Model 2000P Lever is not a Differential AdjustmentPilot Valve Adjustment Starting Unloading System ModelStarting Unloading System 2000P Maintenance Maintenance ScheduleElectric Drain Maintenance BeltadjustmentTank Inspection Strainer Ball ValveElectric Drain Troubleshooting TroubleshootingProblem Checkpoint Trouble Cause ActionCheck Possible Cause Point Possible SolutionHorsepower Diagrams & TablesFastener Torque Table Belt Tension TablePressure switch Electrical Wiring DiagramsTo Power Supply StarterModel 2000 Bare Unit Model 2000P Bare Unit Model 2000 Baseplate Unit Model 2000P Baseplate Unit Model 2000 120 Gal. Simplex Unit Model 2000P 120 Gal. Simplex Unit Model 2000 240 Gal. Simplex Unit Model 2000P 240 Gal. Simplex Unit Model 2000 Duplex Unit Model 2000P Duplex Unit Limitation of Liability WarrantyInformaciones Generales SeguridadInstalación Recibo E InspecciónOtras Referencias Selección DE UNA UbicaciónInstalación DE Tuberíade Descarga Instalación DE Latubería DE Admisión Remota DE AireTípica tubería de admisión remota de aire No RecomendadosMotor Trifásico Lubricación DEL CompresorViscosidad a 100F Grado de Del compresor 37,8C Procedimientos DE LlenadoInterruptor DE Bajo Nivel DE Aceite OperaciónFórmula DE USO Intermitente Arranque Modelos DE Motor DE Accionamiento EléctricoAjustes DEL Cronómetro DE Drenaje Eléctrico Ajuste DEL Disyuntor AutomáticoAjuste DE LA Presión DEL Aceite Modelo 2000P Ajuste del rango del disyuntor neumáticoSistema DE Descarga EN EL Arranque Modelo Arranque DEL Sistema DE Descarga 2000PAjuste DE LA Válvula Piloto Mantenimiento Calendario DE MantenimientoMantenimiento DEL Drenaje Eléctrico Ajuste DE LA CorreaInspección Deltanque Receptor Válvula de bola del coladorProblema Punto DE Comprobación Solución DE Problemas DEL Drenaje EléctricoProblema Causa Medida Localización DE FallasPosible Solución Punto Posible Causa CompTabla DE Torsiones DE LOS Fijadores Diagramas Y TablasTabla DE Tensiones DE Correa 25-30 14,0 21,0Arrancador Diagramas DE Cableado EléctricoDe alimentación al interruptor de presión Al suministroModelo 2000 Unidad desnuda Modelo 2000P Unidad desnuda Modelo 2000 Unidad de placa de base Modelo 2000P Unidad de placa de base Modelo 2000 Unidad símplex de 120 gal Modelo 2000P Unidad símplex de 120 gal Modelo 2000 Unidad símplex de 240 gal Modelo 2000P Unidad símplex de 240 gal Modelo 2000 Unidad dúplex Modelo 2000P Unidad dúplex Limitación DE Responsabilidades GarantíaSécurité Exploitation À Deux PhasesInformations Générales DéfinitionsRéception ET Inspection Choix DE L’EMPLACEMENTRéférencesadditionnelles MontageInstallation DE Lacanalisation DE Refoulement Installation D’UNE Canalisation D’ASPIRATION À DistanceNON Recommandés Canalisation d’admission à distance typiqueLubrification DU Compresseur Moteur TriphaséeProcédures DE Remplissage Commandes DU Compresseur Mode D’EMPLOIContacteur DE BAS Niveau D’HUILE Formule À Charge VariableRéglage DE LA Minuterie DU Robinet DE Purge Électrique Réglage DU PressostatRéglage DE LA Pression D’HUILE Modèle 2000P PsigSystème DE DÉMARRAGE-DÉLESTAGE Modèle Démarrage DU Système DE Délestage 2000PRéglage DE Lasoupape Pilote Entretien Programme D’ENTRETIENEntretien DU Robinet DE Purge Électrique Ajustement DE LA CourroieInspection DU Réservoir Soupape à bille de crépineDépannage Problème possible Cause possible SolutionDépannage DU Robinet DE Purge Électrique Problème Point DE ContrôlePoint Cause Possible Solution Possible Contro Diagrammes ET Tablaux Tableau DE Couple DE TorsionTableau DE Tension DE Courroie Diagrammes DES Câbles Électriques Modèle 2000 Unité nue Modèle 2000P Unité nue Modèle 2000 Unité de plaque dembase Modèle 2000P Unité de plaque dembase Modèle 2000 Unité simplex de 120 gal Modèle 2000P Unité simplex de 120 gal Modèle 2000 Unité simplex de 240 gal Modèle 2000P Unité simplex de 240 gal Modèle 2000 Unité duplex Modèle 2000P Unité duplex Limitation DE Responsabilité Garantie

2000P, 2000 specifications

Ingersoll-Rand is a reputable name in the manufacturing of industrial equipment, and their air compressors, specifically the Ingersoll-Rand 2000 and 2000P models, stand out in their category for exceptional performance and durability. Designed for demanding applications, these compressors have become essential tools for various industries such as construction, manufacturing, and automotive.

One of the main features of the Ingersoll-Rand 2000 and 2000P is their robust construction. These models are built to withstand harsh working environments, with high-quality materials that ensure longevity and reliability. The powerful engine offers impressive air power, delivering consistent airflow to suit various pneumatic tools effectively.

Another notable characteristic is the innovative pump design. The Ingersoll-Rand 2000 series utilizes a two-stage compressor design, allowing for higher efficiency in air compression. This design leads to reduced energy consumption, making these models not only powerful but also cost-effective over long-term use. The advanced engineering also minimizes wear and tear, which significantly extends the service life of the compressor.

Ingersoll-Rand incorporates cutting-edge technology in the 2000 and 2000P models. A standout feature is the integrated control system, which offers users real-time data and monitoring capabilities. This feature helps in maintaining optimal operating conditions and ensuring the compressor runs efficiently, reducing the risk of overheating or overloading.

Moreover, both models come equipped with a noise-reduction technology, which is vital for those looking to minimize noise levels on job sites. This feature makes the Ingersoll-Rand 2000 and 2000P ideal for urban environments or situations where noise restrictions are in place.

Portability is another significant advantage of these compressors. The compact design and inclusion of wheels and handles make it easy to transport the units, allowing users to move them to various work sites with ease.

In summary, the Ingersoll-Rand 2000 and 2000P air compressors are defined by their durability, efficiency, advanced technology, and user-friendly features. Their commitment to providing high-quality performance and reliability makes them an excellent choice for professionals seeking effective solutions for their air compression needs. Whether in a workshop or on a construction site, these compressors offer the necessary power and functionality to get the job done right.
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