Ingersoll-Rand 2000 Electric Drain Troubleshooting, Problem Checkpoint, Trouble Cause Action

Page 10

 

10

 

 

TROUBLESHOOTING

 

 

 

COMPRESSOR (see causes and solutions on next page)

 

PROBLEM

CHECKPOINT

Abnormal piston, ring or cylinder wear

4, 8, 9, 19, 28, 35

Air delivery drops off

1, 6, 15, 16, 18, 19, 29

Automatic drain valve leaks or does not drain automatically

16

Auxiliary valve chatters or leaks around stem

23, 24

Broken intercooler or aftercooler tubes

36

Compressor does not come up to speed

2, 6, 12, 15, 21

Compressor is slow to come up to speed

26, 27, 33, 34

Compressor runs excessively hot

3, 14, 15, 22

Compressor will not unload cycle

23, 24, 26

Compressor will not unload when stopped

26, 33

Excessive noise during operation

2, 6, 15, 16, 21, 27, 32

Excessive starting and stopping

5, 11, 16, 32, 40

Knocks or rattles

2, 15, 17, 19, 20, 21

Lights flicker or dim when running

12, 13

Moisture in crankcase or “milky” appearance in petroleum lubricant

9, 10

or rusting in cylinders

 

Motor overload trips or draws excessive current

5, 6, 12, 13, 14, 15, 16, 19, 20, 21, 34

Oil in discharge air (oil pumping)

4, 7, 9, 18, 19, 25, 35

Oil leaking from shaft seal

25

Safety/relief valve “pops”

1, 5, 29, 30

High interstage pressure

30

Low interstage pressure

31

Motor will not start

12

Oil Leaks

41

Low Oil Pressure

42, 43, 44, 46

Excessive oil pressure fluctuations (> 5 psi)

42, 43, 44, 45, 46

ELECTRIC DRAIN TROUBLESHOOTING

Trouble

Cause

Action

Valve will not close.

1.

Debris in solenoid

1.

Remove solenoid valve,

 

 

valve prevents

 

disassemble, clean and

 

 

diaphragm from seating.

 

reassemble.

 

2.

Short in electrical

2.

Check and replace power

 

 

component.

 

cord or timer as needed.

 

 

 

 

 

Timer will not activate.

1.

No electrical supply.

1.

Apply power.

 

2.

Timer malfunction

2.

Replace timer.

 

3.

Clogged port.

3.

Clean valve.

 

4.

Solenoid valve

4.

Replace solenoid

 

 

malfunction.

 

valve.

 

5.

Clogged strainer.

5.

Clean strainer.

 

 

 

 

 

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Contents Safety General InformationAdditionalreferences InstallationReceipt & Inspection SelectingalocationTypical Remote Air Inlet Piping Installing Remote AIR Inlet PipingInstalling Discharge Piping Not RecommendedCompressor Lubrication Installing Electrical Wiring Electric Motor Units= Full level = ADD level Intermittent Duty Formula LOW OIL Level SwitchOperation START-UP Electric Motor Driven ModlesOIL Pressure Adjustment Model 2000P Pressure Switch AdjustmentElectric Drain Timer Settings Lever is not a Differential AdjustmentStarting Unloading System Model Pilot Valve AdjustmentStarting Unloading System 2000P Maintenance Schedule MaintenanceTank Inspection BeltadjustmentElectric Drain Maintenance Strainer Ball ValveProblem Checkpoint TroubleshootingElectric Drain Troubleshooting Trouble Cause ActionPossible Solution Check Possible Cause PointFastener Torque Table Diagrams & TablesHorsepower Belt Tension TableTo Power Supply Electrical Wiring DiagramsPressure switch StarterModel 2000 Bare Unit Model 2000P Bare Unit Model 2000 Baseplate Unit Model 2000P Baseplate Unit Model 2000 120 Gal. Simplex Unit Model 2000P 120 Gal. Simplex Unit Model 2000 240 Gal. Simplex Unit Model 2000P 240 Gal. Simplex Unit Model 2000 Duplex Unit Model 2000P Duplex Unit Warranty Limitation of LiabilitySeguridad Informaciones GeneralesOtras Referencias Recibo E InspecciónInstalación Selección DE UNA UbicaciónTípica tubería de admisión remota de aire Instalación DE Latubería DE Admisión Remota DE AireInstalación DE Tuberíade Descarga No RecomendadosViscosidad a 100F Grado de Del compresor 37,8C Lubricación DEL CompresorMotor Trifásico Procedimientos DE LlenadoFórmula DE USO Intermitente OperaciónInterruptor DE Bajo Nivel DE Aceite Arranque Modelos DE Motor DE Accionamiento EléctricoAjuste DE LA Presión DEL Aceite Modelo 2000P Ajuste DEL Disyuntor AutomáticoAjustes DEL Cronómetro DE Drenaje Eléctrico Ajuste del rango del disyuntor neumáticoArranque DEL Sistema DE Descarga 2000P Sistema DE Descarga EN EL Arranque ModeloAjuste DE LA Válvula Piloto Calendario DE Mantenimiento MantenimientoInspección Deltanque Receptor Ajuste DE LA CorreaMantenimiento DEL Drenaje Eléctrico Válvula de bola del coladorProblema Causa Medida Solución DE Problemas DEL Drenaje EléctricoProblema Punto DE Comprobación Localización DE FallasPunto Posible Causa Comp Posible SoluciónTabla DE Tensiones DE Correa Diagramas Y TablasTabla DE Torsiones DE LOS Fijadores 25-30 14,0 21,0De alimentación al interruptor de presión Diagramas DE Cableado EléctricoArrancador Al suministroModelo 2000 Unidad desnuda Modelo 2000P Unidad desnuda Modelo 2000 Unidad de placa de base Modelo 2000P Unidad de placa de base Modelo 2000 Unidad símplex de 120 gal Modelo 2000P Unidad símplex de 120 gal Modelo 2000 Unidad símplex de 240 gal Modelo 2000P Unidad símplex de 240 gal Modelo 2000 Unidad dúplex Modelo 2000P Unidad dúplex Garantía Limitación DE ResponsabilidadesInformations Générales Exploitation À Deux PhasesSécurité DéfinitionsRéférencesadditionnelles Choix DE L’EMPLACEMENTRéception ET Inspection MontageNON Recommandés Installation D’UNE Canalisation D’ASPIRATION À DistanceInstallation DE Lacanalisation DE Refoulement Canalisation d’admission à distance typiqueMoteur Triphasée Lubrification DU CompresseurProcédures DE Remplissage Contacteur DE BAS Niveau D’HUILE Mode D’EMPLOICommandes DU Compresseur Formule À Charge VariableRéglage DE LA Pression D’HUILE Modèle 2000P Réglage DU PressostatRéglage DE LA Minuterie DU Robinet DE Purge Électrique PsigDémarrage DU Système DE Délestage 2000P Système DE DÉMARRAGE-DÉLESTAGE ModèleRéglage DE Lasoupape Pilote Programme D’ENTRETIEN EntretienInspection DU Réservoir Ajustement DE LA CourroieEntretien DU Robinet DE Purge Électrique Soupape à bille de crépineDépannage DU Robinet DE Purge Électrique Problème possible Cause possible SolutionDépannage Problème Point DE ContrôlePoint Cause Possible Solution Possible Contro Tableau DE Couple DE Torsion Diagrammes ET TablauxTableau DE Tension DE Courroie Diagrammes DES Câbles Électriques Modèle 2000 Unité nue Modèle 2000P Unité nue Modèle 2000 Unité de plaque dembase Modèle 2000P Unité de plaque dembase Modèle 2000 Unité simplex de 120 gal Modèle 2000P Unité simplex de 120 gal Modèle 2000 Unité simplex de 240 gal Modèle 2000P Unité simplex de 240 gal Modèle 2000 Unité duplex Modèle 2000P Unité duplex Garantie Limitation DE Responsabilité

2000P, 2000 specifications

Ingersoll-Rand is a reputable name in the manufacturing of industrial equipment, and their air compressors, specifically the Ingersoll-Rand 2000 and 2000P models, stand out in their category for exceptional performance and durability. Designed for demanding applications, these compressors have become essential tools for various industries such as construction, manufacturing, and automotive.

One of the main features of the Ingersoll-Rand 2000 and 2000P is their robust construction. These models are built to withstand harsh working environments, with high-quality materials that ensure longevity and reliability. The powerful engine offers impressive air power, delivering consistent airflow to suit various pneumatic tools effectively.

Another notable characteristic is the innovative pump design. The Ingersoll-Rand 2000 series utilizes a two-stage compressor design, allowing for higher efficiency in air compression. This design leads to reduced energy consumption, making these models not only powerful but also cost-effective over long-term use. The advanced engineering also minimizes wear and tear, which significantly extends the service life of the compressor.

Ingersoll-Rand incorporates cutting-edge technology in the 2000 and 2000P models. A standout feature is the integrated control system, which offers users real-time data and monitoring capabilities. This feature helps in maintaining optimal operating conditions and ensuring the compressor runs efficiently, reducing the risk of overheating or overloading.

Moreover, both models come equipped with a noise-reduction technology, which is vital for those looking to minimize noise levels on job sites. This feature makes the Ingersoll-Rand 2000 and 2000P ideal for urban environments or situations where noise restrictions are in place.

Portability is another significant advantage of these compressors. The compact design and inclusion of wheels and handles make it easy to transport the units, allowing users to move them to various work sites with ease.

In summary, the Ingersoll-Rand 2000 and 2000P air compressors are defined by their durability, efficiency, advanced technology, and user-friendly features. Their commitment to providing high-quality performance and reliability makes them an excellent choice for professionals seeking effective solutions for their air compression needs. Whether in a workshop or on a construction site, these compressors offer the necessary power and functionality to get the job done right.
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