Toshiba RAV-SM800XT-E, RAV-SM560XT-E service manual L N

Page 12

4-2. Outdoor Unit (RAV-SM560AT-E)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q200

 

 

 

 

 

 

 

 

 

DB01

 

 

 

REACTOR

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

CONVERTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGBT MODULE

 

 

 

 

 

 

 

 

 

 

FOR

 

 

 

 

 

 

 

 

 

 

 

 

MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLU

 

 

 

EW

BW

 

 

 

BRW

 

 

 

 

ORN

 

2

1

2

1 CN500

 

 

 

 

 

BZ

BY

BX

EV BV

EU

BU

 

+ ~

 

 

 

 

 

 

2

1

 

 

 

 

 

 

–

~ A E G

P10

 

P09

2

1

 

 

TE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P17 P18

 

 

 

 

 

 

 

 

P20

P19

 

 

 

 

 

P08

P07

CN600

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

TD

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRONIC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT

 

 

 

CN601 2

2

 

 

P23

P22

P21

 

 

 

 

 

 

 

 

 

STARTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

 

 

 

 

 

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

WHI

RED

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

1

1

TO

 

 

P.C. BOARD

 

 

 

 

 

 

 

 

 

 

 

 

CN602

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

4

3

2

1

 

 

(MCC-813)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TS

3

2

1

 

 

 

 

 

 

 

 

 

 

–

+

C12

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

CN603 2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–

+

C13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

 

 

 

CM

 

 

 

 

 

 

 

 

 

 

–

+

C14

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

Q300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN701 2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COIL FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P06

 

BLK

4-WAY VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

F04

 

 

 

 

 

 

 

SURGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

2

 

 

 

 

 

ABSORBER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T3. 15A

 

 

 

 

 

 

 

1

1

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250V~

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VARISTOR

 

2

2

YEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

4

ORN PMV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

 

2

 

5

5

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T25A

F01

 

6

6

GRY

PULSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250V~

 

 

 

 

CN703

MODULATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P14

P13

 

 

P02

 

P03 P01

 

 

 

 

 

 

 

 

 

CN301 5

 

4

3

2

1

3

2

1

CN300

P12

P11

WHI

ORN

BLK

 

 

 

 

 

 

 

 

 

 

 

5

 

4

3

2

1

3

2

1

 

PUR

2

1

 

 

 

 

 

TERMINAL OF COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRY

PNK

 

YEL

BLK WHI

RED

 

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE (S)

 

BLACK (C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

FM

 

 

 

 

 

1

2 3 L N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REACTOR

 

 

 

 

 

 

 

 

 

 

 

 

RED (R)

FAN MOTOR

TO

POWER

The sign in ( ) is displayed

 

INDOOR

SUPPLY

 

in the terminalcover

 

UNIT

220 to 240

 

 

 

 

50Hz

 

SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS

Check

Diagnosis result

items

 

 

 

1

TERMINAL BLOCK

 

 

There is no supply voltage

 

Power supply and connecting

(AC220 to 240V) between L - N , 1 - 2

 

cable check

 

There is no voltage (DC15 to 25V) 2 - 3

 

 

 

 

 

 

 

FUSE

 

 

2

T25A 250V to fuse (F01) blown

 

Converter module (DB01) and

T3.15A 250V to fuse (F04) blown

 

electrolytic capacitor (C12 to C14) check

 

IGBT module (Q200) check

 

 

 

Fan motor check

 

 

 

3

ELECTROLYTIC CAPACITOR VOLTAGE (C12, C13, C14)

DC320V not available between

 

T25A fuse (F01) check

+ – terminal of electrolytic capacitor

 

P.C. board and converter

 

 

 

 

module (DB01) check

 

 

 

 

INVERTER OUTPUT (Inverter and compressor connector out of position)

4

(Please confirm within six minutes after instructing in the drive.)

Voltage between each line of inverter side

 

IGBT module and

 

conector pins are not equal.

 

P.C. board check

 

 

 

 

Color Identification

BLK : BLACK WHI : WHITE

BLU : BLUE BRW : BROWN

RED : RED ORN : ORANGE

GRY : GRAY YEL : YELLOW

PNK : PINK PUR : PURPLE

GRN : GREEN

 

 

NOTE

 

CM

 

 

: Compressor

PMV

: Pulse modulating valve

FM

: Fan motor

TE

: Heat exchanger Temp. Sensor

TD

: Discharge Temp. Sensor

TO

: Outdoor Temp. Sensor

TS

: Suction Temp. Sensor

IGBT

: Insulated Gate Bipolar Transistor

DB01

: Converter module

CT

: Curreut Transformer

Q300

: Fan motor driver module

 

 

 

 

– 10 –

Page 11 Page 13
Image 12
Page 11 Page 13
Contents AIR-CONDITIONER Contents Specifications Indoor UnitOperation characteristic curve Cooling Heating CurrentOutdoor Unit RAV-SM560AT-E RAV-SM800AT-EConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E Systematic Refrigerating Cycle Diagram RAV-SM560XT-E / RAV-SM560AT-ERAV-SM800XT-E / RAV-SM800AT-E Indoor unitWiring Diagram Color IdentificationL N Board Specification of Electrical Parts Parts name Type SpecificationsSafety During Installation/Servicing Refrigerant Piping InstallationRefrigerant R410A Piping materials and joints used1 Thicknesses of annealed copper pipes Thickness mm Outer diameter mm R410A R22Processing of piping materials Clutch type Wing nut type Width·m kgf·cm ·m kgf·mTools Required toolsGeneral tools Conventional tools can be used 1 Configuration of refrigerant charging Recharging of RefrigerantBrazing of Pipes Characteristics required for flux Types of flux Noncorrosive fluxActivated flux Filler FluxControl Block Diagram OperationWhen power supply is reset Operation mode selectionAir volume control Operation DescriptionCool air discharge preventive control 1 Cold draft preventing controlFreeze preventive control Low temperature release High-temp release controlLouver control Filter sign displayHow to set auto restart function Auto Restart FunctionOperation MotionsHow to cancel auto restart function Power failure during timer operationHow to turn off filter check lamp Filter Check LampInstallation Procedure Installation Diagram of Indoor and Outdoor UnitsUnder Ceiling Installation Console InstallationPrecautions for Safety To Disconnect the Appliance from Main Power SupplyPage Accessory parts and Parts to be procured locally Accessory partsParts to be procured locally Selection of Installation Place Avoid installing in the following placesInstallation Place Remote controllerRemote controller usage Before Installation Remove the Air inlet grilleInstall the indoor unit Install the Suspension boltsCondition for Installation Piping and Drain Hose InstallationConnect the Flexible pipe 5 to the large pipe Gas side Cutting a hole and mounting the Installation plate Unit must not decline more than 15 mm in eitherAxis Drain Piping Work DrainageRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Troubleshooting Summary of TroubleshootingBefore troubleshooting Troubleshooting procedureSelf-Diagnosis by Remote Control Check Code How to use remote control in service modeJudgement and action No display in the setting at shipment Operation Troubleshooting for Each Check Code 1A error YESError 1C error* Except RAV-SM560AT-E 1D error 1E error1F error Connector normal? TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-2 Caracteristics-320 TE, TO, TS sensor TD sensor Caracteristics-4Inspection procedure Compressor does not operatePrimary check Cooling and heating model Are all of compressor cords normal? How to install the Air inlet grille DetachmentsRemove the Panel arms from the Front panel Open 3 Cap screws and remove the screws How to remove the Drain pan Assembly Pan assembly Refrigeration How to remove the Refrigeration assemblyPart name Procedures Remarks How to remove the Multiblade fanFan motor No. Part name Procedure Remarks DetachmentProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Requirement Part name… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Exploded Views and Parts List Indoor Unit E-Parts AssyAir Inlet Grille Inverter 21,22 16,17 Outdoor Unit Inverter Assy, RAV-SM560AT-E 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704Inverter BOX Outdoor Unit Inverter Assy, RAV-SM800AT-E
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