Toshiba RAV-SM560XT-E, RAV-SM800XT-E service manual Evacuating

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9-8. EVACUATING

AIR PURGE

Evacuate the air in the connecting pipe and in the indoor unit using vacuum pump.

Do not use the refrigerant in the outdoor unit. For details, see the manual of vacuum pump.

9-8-1. Use a vacuum pump

Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipe of the air conditioner when the pump stops.

1.Connect the charge hose from the manifold valve to the service port of the gas side packed valve.

2.Connect the charge hose to the port of vacuum pump.

3.Open fully the low pressure side handle of the gauge manifold valve.

4.Operate the vacuum pump to start for evacuating. Perform evacuating for about 35 minutes if the piping length is total 30 meters for model SM560 and 50 meters for model SM800.

(assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).

5.Close the low pressure side valve handle of gauge manifold.

6.Open fully the valve stem of the packed valves (both sides of Gas and Liquid).

7.Remove the charging hose from the service port.

8.Securely tighten the caps on the packed valves.

NOTE :

Use the vacuum pump, vacuum pump adapters, and gauge manifold referring to the manuals attached to each tool before using them.

For the vacuum pump, check oil is filled up to the specified line of the oil gauge.

While the air is purged, check again that the connecting port of charge hose, which has a projection to push the valve core, is firmly connected to the charge port.

Valve handling precautions

Open the valve stem or the handle until it strikes the stopper. It is unnecessary to apply further force.

Securely tighten the cap with a torque wrench.

Cap tightening torque

 

6.4

14 to 18 N•m (1.4 to 1.8 kgf•m)

 

 

 

Valve size

9.5

33 to 42 N•m (3.3 to 4.2 kgf•m)

 

 

12.7

33 to 42 N•m (3.3 to 4.2 kgf•m)

 

 

 

 

 

15.9

20 to 25 N•m (2.0 to 2.5 kgf•m)

 

 

 

Charge port

 

14 to 18 N•m (1.4 to 1.8 kgf•m)

 

 

 

9-8-2. Additional refrigerant

1.The amount of refrigerant put into the outdoor unit at the factory is sufficient to fill up to 20 m of refrigerant piping work.

2.If the length of the refrigerant piping work is 20 m or less, addition of refrigerant at the installation site is unnecessary.

3.If the length of the piping work exceeds 20 m, extra refrigerant must be added. Refer to the outdoor installation manual for details of the extra amounts.

4.Overcharge or undercharge of refrigerant in the outdoor unit may cause malfunction of the compressor.

Add Only R410A Refrigerant to These Units

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Contents AIR-CONDITIONER Contents Indoor Unit SpecificationsCurrent Operation characteristic curve Cooling HeatingRAV-SM560AT-E RAV-SM800AT-E Outdoor UnitConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E RAV-SM560XT-E / RAV-SM560AT-E Systematic Refrigerating Cycle DiagramIndoor unit RAV-SM800XT-E / RAV-SM800AT-EColor Identification Wiring DiagramL N Board Parts name Type Specifications Specification of Electrical PartsRefrigerant Piping Installation Safety During Installation/ServicingRefrigerant R410A Piping materials and joints usedProcessing of piping materials 1 Thicknesses of annealed copper pipes Thickness mmOuter diameter mm R410A R22 Width Clutch type Wing nut type·m kgf·m ·m kgf·cmGeneral tools Conventional tools can be used ToolsRequired tools Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Types of flux Noncorrosive flux Characteristics required for fluxActivated flux Filler FluxOperation Control Block DiagramOperation mode selection When power supply is resetAir volume control Operation Description1 Cold draft preventing control Cool air discharge preventive controlHigh-temp release control Freeze preventive control Low temperature releaseLouver control Filter sign displayAuto Restart Function How to set auto restart functionOperation MotionsPower failure during timer operation How to cancel auto restart functionHow to turn off filter check lamp Filter Check LampInstallation Diagram of Indoor and Outdoor Units Installation ProcedureUnder Ceiling Installation Console InstallationTo Disconnect the Appliance from Main Power Supply Precautions for SafetyPage Parts to be procured locally Accessory parts and Parts to be procured locallyAccessory parts Avoid installing in the following places Selection of Installation PlaceRemote controller Installation PlaceRemote controller usage Before Installation Remove the Air inlet grilleInstall the Suspension bolts Install the indoor unitCondition for Installation Piping and Drain Hose InstallationConnect the Flexible pipe 5 to the large pipe Gas side Axis Cutting a hole and mounting the Installation plateUnit must not decline more than 15 mm in either Drainage Drain Piping WorkRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Summary of Troubleshooting TroubleshootingBefore troubleshooting Troubleshooting procedureHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeJudgement and action No display in the setting at shipment Operation YES Troubleshooting for Each Check Code 1A errorError 1C error* Except RAV-SM560AT-E 1F error 1D error1E error Connector normal? Caracteristics-3 TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-220 TE, TO, TS sensor TD sensor Caracteristics-4Primary check Inspection procedureCompressor does not operate Cooling and heating model Are all of compressor cords normal? Remove the Panel arms from the Front panel How to install the Air inlet grilleDetachments Open 3 Cap screws and remove the screws How to remove the Drain pan Refrigeration How to remove the Refrigeration assembly Assembly Pan assemblyFan motor Part name Procedures RemarksHow to remove the Multiblade fan Detachment No. Part name Procedure RemarksProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Part name Requirement… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Indoor Unit E-Parts Assy Exploded Views and Parts ListAir Inlet Grille Inverter 21,22 16,17 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704 Outdoor Unit Inverter Assy, RAV-SM560AT-EOutdoor Unit Inverter Assy, RAV-SM800AT-E Inverter BOX