Toshiba RAV-SM560XT-E, RAV-SM800XT-E service manual Refrigerant Piping

Page 39

9-7. REFRIGERANT PIPING

9-7-1. Refrigerant Piping

1.If the outdoor units are to be mounted on a wall, make sure that the platform supporting is sufficiently strong. The platform should be designed and manufactured to maintain its strength over a long period of time, and sufficient consideration should be given to ensuring that the outdoor unit will not fall.

2.Use copper pipe with 0.8 mm or more thickness.

3.Flare nut and flare works are also different from those of the conventional refrigerant. Take out the flare nut attached to the main unit of the air conditioner, and use it.

CAUTION

IMPORTANT 4 POINTS FOR PIPING WORK

1.Take away dust and moisture from the inside of the connecting pipes.

2.Tight connection (between pipes and unit)

3.Evacuate the air in the connecting pipes using VACUUM PUMP.

4.Check the gas leakage. (Connected points)

9-7-2. Permissible Piping Length and Head

The maximum piping length from the outdoor to indoor unit

The maximum height difference outdoor/indoor unit

 

 

 

 

30 m (Without charge 20 m)

50 m (Without charge 20 m)

Outdoor unit is above

Outdoor unit is below

 

 

(RAV-SM560AT-E)

(RAV-SM800AT-E)

30 m

15 m

 

 

 

 

 

 

<Flaring>

Insert a flare nut into the pipe, and flare the pipe.

As the flaring sizes of R410A differ from those of refrigerant R22, the flare tools newly manufactured for R410A are recommended.

However, the conventional tools can be used by adjusting projection margin of the copper pipe.

B

Projection margin in flaring : B (Unit : mm)

Rigid (Clutch type)

Outer diam.

R410A tool used

Conventional tools used

 

 

 

 

of copper pipe

R410A

R22

R410A

R22

 

 

 

 

 

 

6.35/9.52

0 to 0.5

(Same as left)

1.0 to 1.5

0.5 to 1.0

 

 

 

 

 

12.7/15.9

0 to 0.5

(Same as left)

1.0 to 1.5

0.5 to 1.0

 

 

 

 

 

Flaring dia meter size : A (Unit : mm)

Outer diam. of copper pipe

A +

0.40

 

 

 

 

R410A

 

R22

 

 

 

 

6.35

9.1

 

9.0

 

 

 

 

12.7/15.9

16.6

 

16.2

 

 

 

 

 

 

 

Fig. 9-7-1

Imperial (Wing nut type)

 

 

 

 

 

 

 

 

Outer diam. of copper pipe

 

R410A

 

R22

 

 

 

 

 

6.35/9.52

 

1.5 to 2.0

 

1.0 to 1.5

 

 

 

 

 

12.7/15.9

 

2.0 to 2.5

 

1.5 to 2.0

 

 

 

 

 

*In the case of the flaring for R410A with the conventional flare tool, pull out it approx. 0.5 mm more than that for R22 to adjust to the specified flare size.

The copper pipe gauge is useful for adjusting projection margin size.

A

Fig. 9-7-2

– 37 –

Image 39
Contents AIR-CONDITIONER Contents Indoor Unit SpecificationsCurrent Operation characteristic curve Cooling HeatingRAV-SM560AT-E RAV-SM800AT-E Outdoor UnitConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E RAV-SM560XT-E / RAV-SM560AT-E Systematic Refrigerating Cycle DiagramIndoor unit RAV-SM800XT-E / RAV-SM800AT-EColor Identification Wiring DiagramL N Board Parts name Type Specifications Specification of Electrical PartsPiping materials and joints used Safety During Installation/ServicingRefrigerant Piping Installation Refrigerant R410A1 Thicknesses of annealed copper pipes Thickness mm Outer diameter mm R410A R22Processing of piping materials Width Clutch type Wing nut type·m kgf·m ·m kgf·cmTools Required toolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Filler Flux Characteristics required for fluxTypes of flux Noncorrosive flux Activated fluxOperation Control Block DiagramOperation Description When power supply is resetOperation mode selection Air volume control1 Cold draft preventing control Cool air discharge preventive controlFilter sign display Freeze preventive control Low temperature releaseHigh-temp release control Louver controlMotions How to set auto restart functionAuto Restart Function OperationFilter Check Lamp How to cancel auto restart functionPower failure during timer operation How to turn off filter check lampConsole Installation Installation ProcedureInstallation Diagram of Indoor and Outdoor Units Under Ceiling InstallationTo Disconnect the Appliance from Main Power Supply Precautions for SafetyPage Accessory parts and Parts to be procured locally Accessory partsParts to be procured locally Avoid installing in the following places Selection of Installation PlaceBefore Installation Remove the Air inlet grille Installation PlaceRemote controller Remote controller usagePiping and Drain Hose Installation Install the indoor unitInstall the Suspension bolts Condition for InstallationConnect the Flexible pipe 5 to the large pipe Gas side Cutting a hole and mounting the Installation plate Unit must not decline more than 15 mm in eitherAxis Drainage Drain Piping WorkRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Troubleshooting procedure TroubleshootingSummary of Troubleshooting Before troubleshootingHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeJudgement and action No display in the setting at shipment Operation YES Troubleshooting for Each Check Code 1A errorError 1C error* Except RAV-SM560AT-E 1D error 1E error1F error Connector normal? TD sensor Caracteristics-4 TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-2Caracteristics-3 20 TE, TO, TS sensorInspection procedure Compressor does not operatePrimary check Cooling and heating model Are all of compressor cords normal? How to install the Air inlet grille DetachmentsRemove the Panel arms from the Front panel Open 3 Cap screws and remove the screws How to remove the Drain pan Refrigeration How to remove the Refrigeration assembly Assembly Pan assemblyPart name Procedures Remarks How to remove the Multiblade fanFan motor Detachment No. Part name Procedure RemarksProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Part name Requirement… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Indoor Unit E-Parts Assy Exploded Views and Parts ListAir Inlet Grille Inverter 21,22 16,17 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704 Outdoor Unit Inverter Assy, RAV-SM560AT-EOutdoor Unit Inverter Assy, RAV-SM800AT-E Inverter BOX