Toshiba RAV-SM560XT-E Tools, Required tools, General tools Conventional tools can be used

Page 19

6-3. Tools

6-3-1. Required tools

The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For 12.70 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

(1)Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

(2)Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

(3)Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

R410A air conditioner

Conventional air

 

 

 

installation

conditioner installation

No.

Used tool

Usage

 

 

 

Existence of

Whether

Whether new equipment

 

 

 

new equipment

conventional

can be used with

 

 

 

for R410A

equipment can

conventional refrigerant

 

 

 

 

be used

 

 

 

 

 

 

 

1

Flare tool

Pipe flaring

Yes

*(Note 1)

 

 

 

 

 

 

 

2

Copper pipe gauge

Flaring by

 

 

 

 

for adjusting projection

conventional flare

Yes

*(Note 1)

*(Note 1)

 

margin

tool

 

 

 

 

 

 

 

 

 

3

Torque wrench

Connection of

Yes

 

 

flare nut

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Gauge manifold

Evacuating,

 

 

 

 

 

refrigerant charge,

Yes

 

 

5

Charge hose

 

 

run check, etc.

 

 

 

 

 

 

 

 

 

6

Vacuum pump adapter

Vacuum evacuating

Yes

 

 

 

 

 

 

 

 

7

Electronic balance for

Refrigerant charge

Yes

 

 

refrigerant charging

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Refrigerant cylinder

Refrigerant charge

Yes

 

 

 

 

 

 

 

 

9

Leakage detector

Gas leakage check

Yes

 

 

 

 

 

 

 

 

!

Charging cylinder

Refrigerant charge

(Note 2)

 

 

 

 

 

 

 

 

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as

the general tools.

 

 

 

Hole core drill (65)

(1)

Vacuum pump

(4)

Reamer

(9)

 

Use vacuum pump by

(5)

Pipe bender

(10)

Hexagon wrench

 

attaching vacuum pump adapter.

(6)

Level vial

 

(Opposite side 4 mm)

(2)

Torque wrench

(7)

Screwdriver (+, –)

(11)

Tape measure

(3)

Pipe cutter

(8)

Spanner of Monkey wrench

(12)

Metal saw

Also prepare the following equipments for other installation method and run check.

(1)

Clamp meter

(3)

Insulation resistance tester

 

 

(2)

Thermometer

(4)

Electroscope

 

 

 

 

 

 

 

 

 

 

 

– 17 –

 

 

Image 19
Contents AIR-CONDITIONER Contents Indoor Unit SpecificationsCurrent Operation characteristic curve Cooling HeatingRAV-SM560AT-E RAV-SM800AT-E Outdoor UnitConstruction Views Outdoor Unit RAV-SM560AT-E Outdoor Unit RAV-SM800AT-E RAV-SM560XT-E / RAV-SM560AT-E Systematic Refrigerating Cycle DiagramIndoor unit RAV-SM800XT-E / RAV-SM800AT-EColor Identification Wiring DiagramL N Board Parts name Type Specifications Specification of Electrical PartsPiping materials and joints used Safety During Installation/ServicingRefrigerant Piping Installation Refrigerant R410AOuter diameter mm R410A R22 1 Thicknesses of annealed copper pipes Thickness mmProcessing of piping materials Width Clutch type Wing nut type·m kgf·m ·m kgf·cmRequired tools ToolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Filler Flux Characteristics required for fluxTypes of flux Noncorrosive flux Activated fluxOperation Control Block DiagramOperation Description When power supply is resetOperation mode selection Air volume control1 Cold draft preventing control Cool air discharge preventive controlFilter sign display Freeze preventive control Low temperature releaseHigh-temp release control Louver controlMotions How to set auto restart functionAuto Restart Function OperationFilter Check Lamp How to cancel auto restart functionPower failure during timer operation How to turn off filter check lampConsole Installation Installation ProcedureInstallation Diagram of Indoor and Outdoor Units Under Ceiling InstallationTo Disconnect the Appliance from Main Power Supply Precautions for SafetyPage Accessory parts Accessory parts and Parts to be procured locallyParts to be procured locally Avoid installing in the following places Selection of Installation PlaceBefore Installation Remove the Air inlet grille Installation PlaceRemote controller Remote controller usagePiping and Drain Hose Installation Install the indoor unitInstall the Suspension bolts Condition for InstallationConnect the Flexible pipe 5 to the large pipe Gas side Unit must not decline more than 15 mm in either Cutting a hole and mounting the Installation plateAxis Drainage Drain Piping WorkRefrigerant Piping Tightening connection Evacuating Heat insulation For RAV-SM560AT-E model Electrical Work Final Installation Checks LED indication and code checking Environment Troubleshooting procedure TroubleshootingSummary of Troubleshooting Before troubleshootingHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeJudgement and action No display in the setting at shipment Operation YES Troubleshooting for Each Check Code 1A errorError 1C error* Except RAV-SM560AT-E 1E error 1D error1F error Connector normal? TD sensor Caracteristics-4 TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-2Caracteristics-3 20 TE, TO, TS sensorCompressor does not operate Inspection procedurePrimary check Cooling and heating model Are all of compressor cords normal? Detachments How to install the Air inlet grilleRemove the Panel arms from the Front panel Open 3 Cap screws and remove the screws How to remove the Drain pan Refrigeration How to remove the Refrigeration assembly Assembly Pan assemblyHow to remove the Multiblade fan Part name Procedures RemarksFan motor Detachment No. Part name Procedure RemarksProcedure Remarks Requirement Connection with the power terminal Part name Procedure Remarks ‡ Compressor Perform works of items 1 ‚, ƒ, „, … Fan guard Remove the upper cabinet Discharge port cabinet for the heat ex Part name Requirement… Control P.C Remove the inverter box from P.C. board base Loosen the flange nut by turning clock † Compressor Perform works of items , ‚, ƒ, „, Ø4 x 10L , 2 pcs. per one reactor Product Indoor Unit E-Parts Assy Exploded Views and Parts ListAir Inlet Grille Inverter 21,22 16,17 702 TE Sensor TS Sensor To Sensor TD Sensor 701 705 703 704 Outdoor Unit Inverter Assy, RAV-SM560AT-EOutdoor Unit Inverter Assy, RAV-SM800AT-E Inverter BOX